ABB DCS550 - Planning the Electrical Installation

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Electrical installation

3ADW000379R0501 DCS550 Manual e e

Planning the electrical installation

Chapter overview

This chapter contains the instructions that must be followed when selecting the motor, cables, protections,

cable routing and way of operation for the drive system. Always follow local regulations. This chapter applies

to all DCS550 converter modules.

Attention:

If the recommendations given by ABB are not followed, the drive may experience problems that the warranty

does not cover. See also Technical Guide.

Main Page

DCS550 Manuals2
- Chapter Overview3
- Usage of Warnings and Notes3
- Installation and Maintenance Work3
Safety Instructions3
- Grounding4
- Mechanical Installation5
- Operation5
Table of Contents6
Introduction8
- DC Drives Worldwide Service Network9
- General9
- Overview Main Circuit and Control11
- Environmental Conditions12
  - North American Standards13
  - Regulatory Compliance13
- Type Code13
- Voltage and Current Ratings14
- Dimensions and Weights16
ABB Drive Service9
The DCS5509
Mechanical Installation19
- Cabinet Installation20
Planning the Electrical Installation21
- Drive Connection and Wiring Example22
- Installation Components24
- ① Line Reactors (L1)24
- ② Semiconductor Fuses (F1)25
- ③ EMC Filters (E1)25
  - Generation of Control and Monitoring Signals28
  - Generation of on / off and Start / Stop Commands28
- ④ Auxiliary Transformer (T2) for Converter Electronics and Fan28
- ⑤ Start, Stop and E-Stop Control28
  - Fan Assignment for DCS55029
  - Fan Data for DCS55029
- ⑥ Cooling Fans29
- Cabling30
- Power Connections35
  - Supply Voltage35
  - Cross-Sectional Areas - Tightening Torques36
- Drive Interfaces37
- Installation Checklist39
Electrical Installation34
Electronic Board Details40
- Terminal Locations40
- Table of Used Boards41
- Control Board SDCS-CON-F42
- Power Interface Board SDCS-PIN-F45
- Integrated Field Exciters SDCS-BAB-F01 and SDCS-BAB-F0247
  - Circuit Diagram48
  - Typical Armature Circuit Diagram for Module Sizes F3 and F4 Using SDCS-PIN-F and SDCS-BAB-F0249
Accessories50
- ① Line Reactors (L1)50
- ② Semiconductor Fuses (F1)56
- List of Available EMC Filters58
- ③ EMC Filters (E1)58
- ④ Auxiliary Transformer (T2) for Converter Electronics and Fans58
Start-Up59
- Commissioning59
- Macros63
- Start / Stop Sequences74
- Start the Drive74
Firmware Description74
- Excitation75
- DC-Breaker77
- Application Example of Dynamic Breaking78
- Dynamic Braking78
- Digital I/O Configuration80
- Analog I/O Configuration84
Serial Field Bus Communication88
- Canopen Communication with Fieldbus Adapter RCAN-0188
- Controlnet Communication with Fieldbus Adapter RCNA-0192
- Devicenet Communication with Fieldbus Adapter RDNA-0195
  - Rdna-01 - Dcs55095
  - Parameter Setting Example 2 Using User Specific Assembly96
- Ethernet/Ip Communication with Fieldbus Adapter RETA-0198
- Parameter Setting Example Using Ethernet/Ip ABB Drives Communication Profile98
- Modbus (RTU) Communication with Fieldbus Adapter RMBA-01102
- Modbus/Tcp Communication with Fieldbus Adapter RETA-01104
- Parameter Setting Example Using Modbus/Tcp104
- Profibus Communication with Fieldbus Adapter RPBA-01105
- Profinet Communication with Fieldbus Adapter RETA-02109
- Data Set Table110
- Switch on Sequence110
- How to Build the Program111
- How to Connect AP with the Firmware111
AP (Adaptive Program)111
- Block Parameter Set of Block 1112
- Block Inputs113
- Function Blocks, General Rules113
- How to Control the Execution of AP113
- Constant as an Integer Input114
- How to Select the Input114
- Parameter Value as an Integer Input114
- Constant as a Boolean Input115
- Change to Edit Mode116
- Dwl Ap116
- Function Blocks120
- Winder Blocks132
- Winder Macros139
- How the Block Handles the Input115
- Parameter Value as a Boolean Input115
Signal and Parameter List153
- Signal Groups List153
- Parameter Groups List154
  - Sample of Parameters155
  - Physical Actual Values156
- Signals156
- Parameters181
Display Overview270
DCS Control Panel270
Output Mode271
Fault Tracing276
- Converter Protection276
- Motor Protection279
- Display of Status, Fault Messages and Error Codes285
  - General Messages286
  - Power-Up Errors (E)286
- Fault Signals (F)286
- Alarm Signals (A)294
- Notices301
- Drive Configuration with Reduced Components302
Appendix A: Quick Start-Up Diagrams302
- DCS550 Module303
- I/O Connections304
Appendix B: Firmware Structure Diagrams305
Appendix C: Index of Signals and Parameters309

ABB DCS550 - Planning the Electrical Installation

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