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ABB DCS550 - Commissioning Hints; Diameteract (Diameter Calculation); Tensionon

ABB DCS550
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134
Winder
Choose the winder configuration by means of WindUnwindCmd (61.04) and TopBottomCmd (61.05):
Commissioning Hints
:
TensionOn [WCW Bit 8]:
Aktivates
the independant torque limits of the speed controller [20.24 / 20.25] while switching from speed
control
(TensionOn == FALSE) to torque control (TensionOn == TRUE && speed controller output limited).
S
ee also signal CtrlMode [1.25]. If TensionOnCmd [61.07] = Auto then new independant torque limits [20.24 /
20.25]
are aktivated with the appropriate sign or deaktivated, respectively if this is necessary (E-Stop etc. with
Direc
t / Indirect Tension Control).
WinderOn [WCW Bit 5]
and WriteToSpeedChain [WCW Bit 2]:
S
ee following table for Auto Modes:
Set
- / Reset condition for the Modes "Auto" as "Control Command" Parameter Set Up
Control
Command = Auto
Par.
Nr.
Bit Nr.
Set Condition 1
Set Condition 2
Reset Condition
PID ReleaseCmd
40,23
WCW B6
Macro == DirectTens OR Dancer
AND
WinderOn == TRUE
Set Condition == FALSE (UNTRUE)
WriteToSpdChain
61,02
WCW B2
RdyRef == TRUE
AND
(Off3N + JogN) == TRUE
Set Condition == FALSE (UNTRUE)
WinderOnCmd
61,06
WCW B5
RdyRef == TRUE
---
---
Set Condition == FALSE (UNTRUE)
TensionOnCmd
61,07
WCW B8
Macro == Indirect OR DirectTens
AND
WinderOn == TRUE
WriteToSpd == FALSE
InerReleaseCmd
62,28
WCW B9
Macro != Velocity
AND
WinderOn == TRUE
Set Condition == FALSE (UNTRUE)
TensSetCmd
63,04
WCW B10
WinderOn == FALSE
OR
SpeedRef3 == 0 for > 20sec
Set Condition == FALSE (UNTRUE)
TensPulseCmd
63,13
WCW B12
Rising Edge from WinderOn
---
---
Set Condition == FALSE (UNTRUE)
FrictReleaseCmd
63,32
WCW B13
Macro != Velocity
AND
WinderOn == TRUE
Set Condition == FALSE (UNTRUE)
Add1ReleaseCmd
64,04
WCW B14
Macro == Indirect OR DirectTens
---
---
Set Condition == FALSE (UNTRUE)
Add2ReleaseCmd
64,11
WCW B15
Macro != Velocity
---
---
Set Condition == FALSE (UNTRUE)
DiameterAct (diameter calculation)
In most cases, the actual diameter must be calculated
from the line speed - see SpeedRef3 (2.02) - and
measured motor speed
- see MotSpeed (1.04), because a diameter sensor does not exist. This is done by
means of DiaLineSpdIn (62.01) and DiaMotorSpdIn (62.02):
i
n
vs
D *
*
*
min
60
π
=
D [m] diameter
v [m/s] line speed
n [rpm] motor speed
i gear ratio (motor / load)

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