EasyManua.ls Logo

Aerotech Ensemble HLe User Manual

Aerotech Ensemble HLe
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Revision: 4.09.00
Ensemble HLeHardware
Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Aerotech Ensemble HLe and is the answer not in the manual?

Aerotech Ensemble HLe Specifications

General IconGeneral
BrandAerotech
ModelEnsemble HLe
CategoryController
LanguageEnglish

Summary

Chapter 1: Introduction

1.1. Drive and Software Compatibility

Details drive compatibility with software versions for optimal system performance.

1.2. Electrical Specifications

Covers voltage, current, bandwidth, and impedance for system configuration.

1.2.1. System Power Requirements

Provides equations to calculate total system power needs from mains supply.

1.3. Mechanical Design

Specifies enclosure, air space, and cable connection clearance requirements.

1.4. Environmental Specifications

Outlines operating temperature, humidity, altitude, and pollution limits.

Quick Installation Guide

Chapter 2: Installation and Configuration

2.1. Power Connections

Explains AC input connectors for control and motor power.

2.1.1. Control Supply Connections

Details connecting the control power supply for system communication.

2.1.2. Motor Supply Connections

Describes connecting the motor power supply for drive operation.

2.2. Motor Output Connections

Details connections for Brushless, DC Brush, and Stepper motor types.

2.2.1. Brushless Motor Connections

Explains typical brushless motor wiring and configuration.

2.2.1.1. Powered Motor Phasing

Guides on using software for motor, Hall, and encoder phasing.

2.2.1.2. Unpowered Motor and Feedback Phasing

Outlines oscilloscope method for motor and feedback phasing.

2.2.2. DC Brush Motor Connections

Details wiring and voltage configurations for DC brush motors.

2.2.2.1. DC Brush Motor Phasing

Describes using a voltmeter to determine DC brush motor phasing.

2.2.3. Stepper Motor Connections

Explains wiring and voltage considerations for stepper motors.

2.2.3.1. Stepper Motor Phasing

Covers stepper motor phasing for correct motion control and limits.

2.3. Motor Feedback Connections (J207)

Details the 25-pin connector for encoder, limit switches, and thermistor.

2.3.1. Encoder Interface (J207)

Explains standard and auxiliary encoder feedback channels.

2.3.1.1. RS-422 Line Driver Encoder (Standard)

Describes the RS-422 differential signal for standard encoders.

2.3.1.2. Absolute Encoder Interface (J207)

Covers serial data stream interface for absolute encoder data.

2.3.1.3. Analog Encoder Interface

Details analog encoder input signal for -MXH option.

2.3.1.4. Encoder Phasing

Explains how to verify and correct encoder polarity for proper operation.

2.3.2. Hall-Effect Interface (J207)

Details Hall-effect switch inputs for brushless motor commutation.

2.3.3. Thermistor Interface (J207)

Explains using the thermistor input for motor over-temperature detection.

2.3.4. Encoder Fault Interface (J207)

Describes the input for encoders with a fault output signal.

2.3.5. End Of Travel Limit Input Interface (J207)

Covers limit inputs for defining physical travel ends.

2.3.5.1. End Of Travel Limit Phasing

Guides on correcting reversed limit input connections.

2.3.6. Brake Output (J207)

Details brake output pins for solid state or mechanical relay control.

2.4. Emergency Stop Sense Input (TB201)

Explains the safety input for external emergency stop circuits.

2.4.1. Typical ESTOP Interface

Illustrates connecting an external emergency stop relay circuit.

2.5. Auxiliary I/O Connector (J205)

Describes the connector for digital and analog I/O, and auxiliary encoder.

2.5.1. Auxiliary Encoder Channel (J205)

Details the auxiliary encoder interface for dual feedback systems.

2.5.2. Position Synchronized Output (PSO)/Laser Firing (J205)

Covers generating synchronized outputs for lasers or external devices.

2.5.3. Digital Outputs 0-3 (J205)

Explains connecting opto-isolated digital outputs in sourcing or sinking modes.

2.5.4. Digital Inputs 0-3 (J205)

Describes connecting opto-isolated digital inputs in sourcing or sinking modes.

2.5.5. High-Speed User Inputs 4-5 (J205)

Details high-speed inputs typically used for data collection.

2.5.6. Analog Output 0 (J205)

Explains the analog output specifications and pinout.

2.5.7. Differential Analog Input 0 (J205)

Details the differential analog input specifications and connection.

2.6. Brake Power Supply Connector (TB202)

Covers the power supply connection for the onboard brake control relay.

2.7. Aeronet Interface (J209/J210)

Explains connecting multiple Ensemble HLe units for multi-axis systems.

2.8. RS-232 Interface (J206)

Details the RS-232 port for PC communication.

2.9. PC Configuration and Operation Information

Refers to the Ensemble Help file for PC setup and system operation.

Chapter 3: -I/O Expansion Board

3.1. Relay Connector (TB301)

Describes the relay connector for fail-safe brake or general purpose use.

3.2. PSO Output Interface (TB302)

Covers the PSO output interface for synchronized outputs.

3.2.1. -DUALPSO and -TRIPLEPSO Laser Firing Options

Explains two and three-axis laser firing using DUALPSO/TRIPLEPSO.

3.2.1.1. Multi-Axis Firing

Illustrates configuration for multi-axis firing via SSINet.

3.3. Analog Outputs (TB303)

Details analog output specifications and connector pinout.

3.4. Analog Inputs (TB304)

Covers analog input specifications and typical connection diagrams.

3.5. User Power (TB305, TB306)

Provides details on user accessible +5V power supply terminals.

3.6. Opto In Connector (Digital Inputs) (TB305, TB306)

Explains opto-isolated digital inputs and their configurations.

3.7. Opto Out Connector (Digital Outputs) (TB307, TB308)

Details opto-isolated digital outputs and connection modes.

3.8. SSINET (J302/J303)

Describes SSINet for daisy-chaining encoder signals for multi-axis PSO.

Chapter 4: -RDP Expansion Board

-RDP Connector Pin Assignment (J401/J402)

Details pin assignments for resolver and inductosyn channels.

Encoder Emulation Outputs

Explains the configuration for generating encoder emulation signals.

Chapter 5: Standard Interconnection Cables

5.1. Joystick Interface

Covers single and two-axis joystick connections and parameters.

5.2. Handwheel Interface

Details connecting a handwheel for manual axis control.

Chapter 6: Maintenance

6.1. Power Board

Provides an overview of the power board assembly and fuses.

6.2. Control Board

Details the control board assembly and jumper configurations.

6.3. Preventative Maintenance

Outlines checks and cleaning procedures for system upkeep.

Appendix A: Warranty and Field Service

Service Locations

Lists contact information for Aerotech service centers globally.

Appendix B: Revision History

Related product manuals