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RS90-3Pi
Ametek RS90-3Pi User Manual
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User Manual
AMETEK
Programmable
Power
RS Series
161
7.6
Fuses
FUSE #
FUNCTION
FUSE V
ALUE
CI #
F1 thru
F6
AC mains input,
208 - 2
40V.
200A
270246
F1 thru
F6
AC mains input,
400 - 4
80V
110A
270226
F1
Power Module
PFC Fuse
100A
270249
F1
–
F
8
AMP Heat
Sink Fuses
30A
270168
F7
Fan
Fuse, 250V
2A
270134
Table 7-2: RS Fuse Ratings
160
162
Table of Contents
Default Chapter
4
Important Safety Instructions
4
Table of Contents
6
List of Figures
8
1 Introduction
11
General Description
11
Manual Organization and Format
11
2 Specifications
12
Electrical
12
Figure 2-1: RS90 Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
15
Figure 2-2: Voltage / Current Rating Chart for 150/300 V AC Ranges - Derated
16
Figure 2-3: RS90 Voltage / Current Rating Chart for 200/400 V DC Ranges - Max. Rating
16
Figure 2-4: Voltage / Current Rating Chart for 200/400 V DC Ranges - Derated
17
Mechanical
20
Environmental
21
Regulatory
21
Front Panel Controls
21
Special Features and Options
22
Figure 2-5: RS90 Voltage / Current Rating Chart, -HV Option - Max. Rating
25
Figure 2-6: RS90 Voltage / Current Rating Chart, -HV Option - Derated
25
Figure 2-7: -HF Option Voltage Frequency Rating 300V Range
27
Figure 2-8: -HF Option Voltage Frequency Rating 150V Range
27
Supplemental Specifications
30
3 Unpacking and Installation
31
Unpacking
31
Power Requirements
31
Figure 3-1: RS90 Power Source Photo
31
Mechanical Installation
33
AC Input Connections and Wiring
33
Figure 3-2: Location of AC Input Connection Block (TB3) and Chassis Ground Connection
34
Figure 3-3: RS Series AC Input Connection Diagram (Rear View)
35
AC On/Off Circuit Breaker on RS Series Front Panel
36
Table 3-1: Suggested Input Wiring Sizes for each RS Cabinet
36
Figure 3-4: Rear Panel - External Sense Connector Location
37
Output Connections
38
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
38
Table 3-2: Suggested Output Wiring Sizes
39
Figure 3-6: Location of Output Terminals (Rear View)
40
Table 3-3: Output Terminal Connections
40
Figure 3-7: RS90 Output Wiring (Rear Panel View)
41
Figure 3-8: RS180 or RS180-MB Output Wiring (Rear View)
42
Figure 3-9: Two Rs90'S in Clock and Lock Mode Output Wiring (Rear View)
43
Figure 3-10: Ship Kit Terminal Block Dimensions TBD Adjust
44
Connectors - Rear Panel
45
Table 3-4: System Interface Connectors
46
Table 3-5: Analog Interface Connector
46
Table 3-6: BNC Connectors
47
Table 3-7: BNC Connectors
47
Table 3-8: External Sense Connector
47
Table 3-9: RS232 Connector Pin out - RS with RS232 and USB
48
Figure 3-11: USB Connector Pin Orientation
49
Table 3-10: USB Connector Pin out
49
Table 3-11: RJ45 LAN Connector Pin out
50
Figure 3-12: Emergency Switch (es Option) Shut off Inter Connect on -MB Systems
51
Multiple Cabinet System Configurations (Incl. -MB)
52
Figure 3-13: Multi-Cabinet DIP Switch Location and Setting - TBD
53
Multiple Cabinet Power Up/Down Procedures
54
Clock and Lock Configurations
55
Table 3-12: Clock and Lock Configuration Settings
55
Table 3-13: Clock and Lock Initialization Settings
56
Basic Initial Functional Test
57
Figure 3-14: Functional Test Setup
58
Remote Inhibit / Remote Shutdown
59
Table 3-14: Remote Inhibit Mode Settings
59
Junction Box Accessory TBD
60
Figure 3-15: 7003-416-1 Output Junction Box
60
4 Front Panel Operation
61
Tour of the Front Panel
61
Figure 4-1: Shuttle Knob
63
Figure 4-2: FUNCTION Keypad
64
Figure 4-3: Entering Values from the Decimal Keypad
66
Figure 4-4: Cursor up Key Movement
66
Figure 4-5: Cursor down Key Movement
67
Figure 4-6: Main Menu 1 Screen
67
Menu Structure
68
Figure 4-7: Menu 1 through 3
68
Figure 4-8: PROGRAM Menu
72
Figure 4-9: MEASUREMENTS Screen, Single Phase and Three Phase Modes
74
Figure 4-10: HARMONICS/TRACE ANALYSIS Screen
76
Figure 4-11: TRANSIENTS Menu
79
Figure 4-12: VOLTAGE SURGE/SAG SETUP Screen
80
Figure 4-13: VOLTAGE SWEEP/STEP SETUP Screen
82
Figure 4-14: FREQUENCY SWEEP/STEP SETUP Screen
84
Figure 4-15 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
85
Figure 4-16:START/VIEW TRANSIENT SEQUENCE Screen
86
Figure 4-17: WAVEFORMS Menu
87
Figure 4-18: APPLICATIONS Menus
90
Figure 4-19: SETUP REGISTERS Menu
91
Figure 4-20: UTILITY Menus
92
Figure 4-21: GPIB/RS232 SETUP Menu
95
Figure 4-22: VOLTAGE/CURRENT CONTROL SETUP Menu
96
Figure 4-23: INITIAL SETUP Menus
97
Figure 4-24: LIMIT SETUP Menu
99
Figure 4-25: CONFIGURATION SETUP Menus
100
Figure 4-26: MEASUREMENT CAL FACTORS Menu
103
Figure 4-27: OUTPUT CAL FACTORS Menu (Series II Only)
104
Output Programming
105
Waveform Management [3Pi Controller Only]
106
Figure 4-28: Selecting a Waveform
107
Figure 4-29: Selecting Waveforms for Single Phase or All Phases
107
Figure 4-30: Custom Waveform Creation with GUI Program
108
Figure 4-31: Waveform Crest Factor Affects Max. Rms Voltage
109
Figure 4-32: Waveform Frequency Domain View Mode
110
Standard Measurements
111
Advanced Measurements [3Pi Controller Only]
113
Figure 4-33: Scrolling through Tabular FFT Data
114
Figure 4-34: Scrolling through Bar Chart FFT Data
114
Figure 4-35: Scrolling through Acquired Waveform Data
116
Figure 4-36: SET VOLT Trigger Source Acquisition
118
Figure 4-37: Positive Trigger Delay (Post Trigger Data)
120
Figure 4-38: Negative Trigger Delay (Pre-Trigger Data)
121
Transient Programming
122
Figure 4-39: Pulse Transients
123
Figure 4-40: List Transients
124
Figure 4-41: Switching Waveforms in a Transient List
127
Figure 4-42: START/VIEW TRANSIENT SEQUENCE Menu
128
5 Principle of Operation
129
General
129
Figure 5-1: RS Series Functional Block Diagram
129
Overall Description
130
Controller Assembly
131
Figure 5-2: RS Series Detailed Block Diagram
132
Figure 5-3: Power Module Detailed Block Diagram
133
System Interface Board
134
Current / Voltage Sensor Board
134
Low Voltage Power Supply
134
Power Module
135
Figure 5-4: Power Module Layout
135
Figure 5-5: Amplifier Board Layout
137
6 Calibration
140
Recommended Calibration Equipment
140
Front Panel Calibration Screens
141
Figure 6-1: Voltage Calibration Setup RS90 (Rear View)
142
Routine Measurement Calibration
143
Figure 6-2: Current Measurement Calibration Setup (Rear View)
144
Table 6-1: Calibration Load Values
145
Table 6-2: Measurement Calibration Table - TBD
147
Routine Output Calibration
148
Figure 6-3: DC Offset AC Filter
148
Figure 6-4: -413 Option Aux Generator Adjustments - TBD
152
Table 6-3: Output Calibration Table - RS Series
153
Non-Routine Calibration
154
7 Service
156
Cleaning
156
General
156
Basic Operation
156
Table 7-1: Basic Symptoms
156
Advanced Troubleshooting
158
Factory Assistance
160
Fuses
161
Table 7-2: RS Fuse Ratings
161
Firmware Updates
162
Table 7-3: Flash down Load Messages
164
8 Top Assembly Replaceable Parts
165
Table 8-1& 8-2: Replaceable Parts & Fuses
166
9 Options
167
Introduction
167
Option -HV: Additional AC Voltage Range
168
Option -160: RTCA/DO-160 Tests
169
Figure 9-1: Application Menu
170
Figure 9-2: DO160 Main Menu
171
Figure 9-3: Normal State
171
Table 9-1: Normal Voltage and Frequency Minimum
171
Table 9-2: Normal Voltage and Frequency Maximum
172
Table 9-3: Normal Voltage Unbalance
172
Figure 9-4: Voltage Modulation
173
Figure 9-5: Frequency Modulation
174
Figure 9-6: Power Interrupt
175
Figure 9-7: Power Interrupt for Group 2 and 3
176
Table 9-4: Normal Voltagesurge Sequence
176
Figure 9-8: Emergency Screen
177
Table 9-5: Normal Frequency Transient Sequence
177
Table 9-6: Normal Frequency Variation Sequence
177
Figure 9-9: Abnormal Screen
178
Table 9-7: Emergency Voltage and Frequency Minimum
178
Table 9-8: Emergency Voltage and Frequency Maximum
178
Table 9-9: Emergency Voltage Unbalance
178
Table 9-10: Abnormal Voltage Minimum
179
Table 9-11: Abnormal Voltage Maximum
179
Table 9-12: Abnormal Frequency Transient
179
Figure 9-10: DO-160 DC Main Menu
180
Figure 9-11: Normal State
180
Table 9-13: Normal Voltage Minimum
180
Table 9-14: Normal Voltage Maximum
180
Figure 9-12: Abnormal State
181
Table 9-15: Voltage Surge
181
Table 9-16: Abnormal Voltage Surge
182
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
183
Table 9-17: Phase Mapping
184
Table 9-18: IEC 61000-3-34 Table C.2
184
Figure 9-13: Application Menu
185
Figure 9-14: IEC1000-4-11 Menu
185
Figure 9-15: IEC Dips and Interrupts
186
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
186
Figure 9-16: Voltage Variation Screen
188
Table 9-20:Voltage Variations Test Performed During RUN ALL
188
Figure 9-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
189
Figure 9-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
189
Figure 9-19: IEC 61000-4-11 GUI Screen
190
Option -413: IEC 61000-4-13 Interharmonics Test
191
Figure 9-20: Application Setup Menus
192
Figure 9-21: IEC1000-4-13 Menu
192
Figure 9-22: IEC 1000-4-13 FCURVE
194
Figure 9-23: IEC 1000-4-13 OSWING
194
Figure 9-24: IEC 1000-4-13 SWEEP
195
Figure 9-25: IEC 1000-4-13 Harmonics
195
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
196
Figure 9-27: IEC 61000-4-13 Meister Curve
196
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
198
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
199
Figure 9-30: MENU 2 SCREEN
201
Figure 9-31: INTERHARMONICS SCREEN
201
Option -704: Milstd704 Tests
202
Figure 9-32: Application Menu
204
Figure 9-33: MIL704 Menu
204
Figure 9-34: Steady State Menu
205
Figure 9-35: Transient Menu
207
Figure 9-36: Emergency Menu
208
Figure 9-37: Abnormal Screen
209
Figure 9-38: MIL704 DC Menu
210
Figure 9-39: Steady State DC
210
Figure 9-40: Transient Menu
211
Figure 9-41: Abnormal Test Screen
212
Figure 9-42: Emergency Test
213
Option -ABD: Airbus ABD0100.1.8 Test
214
Option -AMD: Airbus AMD24C Test
214
Option -787: Boeing B787-0147 Test
214
Option -WHM: Watt Hour Measurement
215
Figure 9-43: Application Screen
215
Figure 9-44: Watt-Hour Meter Screen
215
Figure 9-45: WH-Meter Screen with Function Active
215
Option -SNK: Current Sink
217
Figure 9-46: REGENERATE CONTROL Screen
218
Option -EXTD: External Drive
220
10 Error Messages
221
Table 10-1: Error Messages
225
4
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Ametek RS90-3Pi Specifications
General
Brand
Ametek
Model
RS90-3Pi
Category
Power Supply
Language
English
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