Andreoli Engineering ATOM 1000

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ANDREOLI ENGINEERING

Operator’s Manual

Self-propelled sprayer ATOM

64/166

The following drawing shows an example of chemicals circuit layout for disinfecting operations.

Main Page

Table of Contents3
General Information7
Technical Data8
Identification Plate10
Designated Use10
Safety Instructions11
General Safety Instructions11
Safety Instructions for the Employer12
Safety Instructions for the Operator12
Safety Instructions before Using the Machine13
Safety Instructions During the Use of the Machine13
Safety Instructions for the Use on Slopes14
Safety Instructions for the Use of Chemicals and Environment Contamination Risk14
Safety Instructions for Preventing Fire16
Safety Symbols17
Safety Instructions for Transport of Machine19
Safety Instructions for Towing the Machine20
Safety Instructions for Driving on Public Roads21
Safety Instructions for Storage21
Safety Instructions for Maintenance22
Safety Instructions for Use after Long Stop23
Safety Instructions for Environment Protection24
Running the Machine25
Cab25
Cab Air Filtering and Ventilation26
Visibility27
Emergency Exit27
Seat28
Steer Column29
Cab Pneumatic Suspensions30
Engine Covers30
Driveline31
Braking Systems33
Emergency Brake Pedal33
Negative Hydraulic Parking Brake33
Unlock Negative Parking Brake35
Mechanical Parking Brake36
Speed Sensors37
External Speed Sensor37
Integrated Speed Sensor37
Access to Top of Tank - Step38
Battery and Main Switch39
Tanks39
Mechanical Suspensions40
Axles Rigid Supports41
Controls and Instruments42
Steering Coloumn42
Emergency Stop Button43
Front Dashboard44
Front/Back Axle Wheels Alignment Lights44
Main Instrument - R754IE4/R754TE445
LCD Display on Main Instrument46
Main Instrument - D754IE347
Side Dashboard48
Display for Tank Level and Pressure49
Display for Spray Rates51
Levers53
Command Box of Switches55
Automatic Controller56
Air Conditioning and Heating System57
Manual A/C Controls57
A/C Thermostat57
Automatic A/C Controller59
A/C System Layout60
A/C Condenser60
A/C Filter61
A/C Evaporator61
Heating System Layout62
Chemicals Equipment63
Chemicals Circuit Layout63
Chemicals Tank65
Chemicals Tank - Disinfection66
Tank Level Sensor67
Chemicals Tank Agitators - Standard Chemicals Circuit Layout68
Chemicals Tank Agitators - Disinfection Circuit Layout69
Fill-Up Points70
Flush Tank71
Hand Washing Tank72
Filters72
Selection 3-Way Ball Valve77
Mixer77
Chemicals Pump79
Valves80
Dump Valve82
Flowmeter82
Nozzles82
Using the Machine84
Running in84
Running the Machine84
Filling up Fuel and Urea Solution84
Starting the Machine85
Driving the Machine86
Speed Ranges - ATOM 1000/2000 TO12886
Speed Ranges - ATOM 1000 TO06887
Steering Modes87
Front/Back Wheels Synchronization88
Parking the Machine - Negative Hydraulic Brake88
Parking the Machine - Mechanical Brake89
Differential Lock89
Spray Parameters Set up90
Spray Pressure Regulation90
Manual Pressure Regulation90
Automatic Spray Rate Controller90
Spray Rates Parameters Selection Criteria91
Spray Rates Table for Albuz Pink Ceramic Discs Cores91
Spray Rates Table for Albuz ATR Cores92
Spray Rates Table for Teejet Cores93
Setting Spray Parameters94
Parameters94
Droplets Dimensions94
Reducing Drift and Pollution94
Nozzles Adjustment95
Mixture Agitation95
Filters Cleaning95
Spraying Parameters95
Use of the Machine97
Tank Filling97
Spray Pump Engagement97
Mixture Preparation98
Fan Blower Engagement98
Perform Spraying Operations99
Spraying with Manual Controls99
Spraying with Automatic Controller100
Flushing Procedure for Spray Equipment101
Maintenance103
Chemicals Circuit Drain Procedure105
Suspensions106
Mechanical Springs106
Pivot Rigid Suspension106
Axles107
Lubricants Table107
Maintenance Intervals107
Oil Replacing108
Greasing111
Gearbox for Chemicals Pump112
Belts Service114
Chemicals Pump Drive Belt Tensioning114
A/C Compressor Drivebelt Tensioning115
Belts Replacement116
Engine118
Engine Oil118
R754IE4 / R754TE4 Engine Oil Dilution - Reset "Oil Dilution Calculation121
Engine Coolant122
Fuel Tank122
Fuel Filters - R754IE4 / R754TE4123
Fuel Filter - D754IE3125
Alternator126
Coolers127
Air Filter128
Engine Ats129
Ats - R754Ie4129
Ats - R754Te4130
Engine ECU130
Hydraulic Circuit131
Spray Blower Fan134
Chemicals Pump135
Pump Lubrication136
Diaphragm Breakdown136
Pump Valves136
Chemicals Circuit Valves137
Solenoid Sections Valves137
Motorized Sections Valves / Dump Valve138
Standard Electric Pressure Regulator139
Fast Pressure Regulator for Automatic Controller140
Manual Safety Pressure Regulator141
Flowmeter142
Nozzles143
Cab Air Filter144
Tyre Replacing146
Battery147
Washing the Machine148
Spare Parts148
Electrics149
Main Fuses Box149
R754IE4 / R754TE4 Fuses Box149
D754IE3 Fuses Box / Compact Version151
D754IE3 Fuses Box / Extended Version154
Engine Power Box Fuses/Relays156
R754IE4 / R754TE4 Power Box156
D754IE3 Power Box158
Service Operations159
Running-In Service159
Scheduled Service159
Troubleshooting162
10 Hydraulic Diagram165

Andreoli Engineering ATOM 1000 - Page 64

Table of Contents