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ATOM 1000
Andreoli Engineering ATOM 1000 User Manual
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ANDREOLI
ENGINEE
RING
Operator’s Manual
Self-propelled sprayer AT
OM
1/
166
OPERATOR’S MANUAL
SELF-PRO
PELLED SPRAYER
Manufacturer
:
ANDREOLI
Type
:
SPRAYER
Model
:
ATOM
1000
ATOM 2000
Carefully read
this Ma
nual before usi
ng the ma
chine
ENG
Printed:
Filename:
Manuale ATOM
TO ENG 2019
rev1.docx
2
Table of Contents
Table of Contents
3
General Information
7
Technical Data
8
Identification Plate
10
Designated Use
10
Safety Instructions
11
General Safety Instructions
11
Safety Instructions for the Employer
12
Safety Instructions for the Operator
12
Safety Instructions before Using the Machine
13
Safety Instructions During the Use of the Machine
13
Safety Instructions for the Use on Slopes
14
Safety Instructions for the Use of Chemicals and Environment Contamination Risk
14
Safety Instructions for Preventing Fire
16
Safety Symbols
17
Safety Instructions for Transport of Machine
19
Safety Instructions for Towing the Machine
20
Safety Instructions for Driving on Public Roads
21
Safety Instructions for Storage
21
Safety Instructions for Maintenance
22
Safety Instructions for Use after Long Stop
23
Safety Instructions for Environment Protection
24
Running the Machine
25
Cab
25
Cab Air Filtering and Ventilation
26
Visibility
27
Emergency Exit
27
Seat
28
Steer Column
29
Cab Pneumatic Suspensions
30
Engine Covers
30
Driveline
31
Braking Systems
33
Emergency Brake Pedal
33
Negative Hydraulic Parking Brake
33
Unlock Negative Parking Brake
35
Mechanical Parking Brake
36
Speed Sensors
37
External Speed Sensor
37
Integrated Speed Sensor
37
Access to Top of Tank - Step
38
Battery and Main Switch
39
Tanks
39
Mechanical Suspensions
40
Axles Rigid Supports
41
Controls and Instruments
42
Steering Coloumn
42
Emergency Stop Button
43
Front Dashboard
44
Front/Back Axle Wheels Alignment Lights
44
Main Instrument - R754IE4/R754TE4
45
LCD Display on Main Instrument
46
Main Instrument - D754IE3
47
Side Dashboard
48
Display for Tank Level and Pressure
49
Display for Spray Rates
51
Levers
53
Command Box of Switches
55
Automatic Controller
56
Air Conditioning and Heating System
57
Manual A/C Controls
57
A/C Thermostat
57
Automatic A/C Controller
59
A/C System Layout
60
A/C Condenser
60
A/C Filter
61
A/C Evaporator
61
Heating System Layout
62
Chemicals Equipment
63
Chemicals Circuit Layout
63
Chemicals Tank
65
Chemicals Tank - Disinfection
66
Tank Level Sensor
67
Chemicals Tank Agitators - Standard Chemicals Circuit Layout
68
Chemicals Tank Agitators - Disinfection Circuit Layout
69
Fill-Up Points
70
Flush Tank
71
Hand Washing Tank
72
Filters
72
Selection 3-Way Ball Valve
77
Mixer
77
Chemicals Pump
79
Valves
80
Dump Valve
82
Flowmeter
82
Nozzles
82
Using the Machine
84
Running in
84
Running the Machine
84
Filling up Fuel and Urea Solution
84
Starting the Machine
85
Driving the Machine
86
Speed Ranges - ATOM 1000/2000 TO128
86
Speed Ranges - ATOM 1000 TO068
87
Steering Modes
87
Front/Back Wheels Synchronization
88
Parking the Machine - Negative Hydraulic Brake
88
Parking the Machine - Mechanical Brake
89
Differential Lock
89
Spray Parameters Set up
90
Spray Pressure Regulation
90
Manual Pressure Regulation
90
Automatic Spray Rate Controller
90
Spray Rates Parameters Selection Criteria
91
Spray Rates Table for Albuz Pink Ceramic Discs Cores
91
Spray Rates Table for Albuz ATR Cores
92
Spray Rates Table for Teejet Cores
93
Setting Spray Parameters
94
Parameters
94
Droplets Dimensions
94
Reducing Drift and Pollution
94
Nozzles Adjustment
95
Mixture Agitation
95
Filters Cleaning
95
Spraying Parameters
95
Use of the Machine
97
Tank Filling
97
Spray Pump Engagement
97
Mixture Preparation
98
Fan Blower Engagement
98
Perform Spraying Operations
99
Spraying with Manual Controls
99
Spraying with Automatic Controller
100
Flushing Procedure for Spray Equipment
101
Maintenance
103
Chemicals Circuit Drain Procedure
105
Suspensions
106
Mechanical Springs
106
Pivot Rigid Suspension
106
Axles
107
Lubricants Table
107
Maintenance Intervals
107
Oil Replacing
108
Greasing
111
Gearbox for Chemicals Pump
112
Belts Service
114
Chemicals Pump Drive Belt Tensioning
114
A/C Compressor Drivebelt Tensioning
115
Belts Replacement
116
Engine
118
Engine Oil
118
R754IE4 / R754TE4 Engine Oil Dilution - Reset "Oil Dilution Calculation
121
Engine Coolant
122
Fuel Tank
122
Fuel Filters - R754IE4 / R754TE4
123
Fuel Filter - D754IE3
125
Alternator
126
Coolers
127
Air Filter
128
Engine Ats
129
Ats - R754Ie4
129
Ats - R754Te4
130
Engine ECU
130
Hydraulic Circuit
131
Spray Blower Fan
134
Chemicals Pump
135
Pump Lubrication
136
Diaphragm Breakdown
136
Pump Valves
136
Chemicals Circuit Valves
137
Solenoid Sections Valves
137
Motorized Sections Valves / Dump Valve
138
Standard Electric Pressure Regulator
139
Fast Pressure Regulator for Automatic Controller
140
Manual Safety Pressure Regulator
141
Flowmeter
142
Nozzles
143
Cab Air Filter
144
Tyre Replacing
146
Battery
147
Washing the Machine
148
Spare Parts
148
Electrics
149
Main Fuses Box
149
R754IE4 / R754TE4 Fuses Box
149
D754IE3 Fuses Box / Compact Version
151
D754IE3 Fuses Box / Extended Version
154
Engine Power Box Fuses/Relays
156
R754IE4 / R754TE4 Power Box
156
D754IE3 Power Box
158
Service Operations
159
Running-In Service
159
Scheduled Service
159
Troubleshooting
162
10 Hydraulic Diagram
165
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Andreoli Engineering ATOM 1000 Specifications
General
Brand
Andreoli Engineering
Model
ATOM 1000
Category
Paint Sprayer
Language
English
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