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Andreoli Engineering ATOM 1000 - User Manual

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ANDREOLI ENGINEERING
Operator’s Manual
Self-propelled sprayer ATOM
1/166
OPERATOR’S MANUAL
SELF-PROPELLED SPRAYER
Manufacturer:
ANDREOLI
Type:
SPRAYER
Model:
ATOM 1000
ATOM 2000
Carefully read this Manual before using the machine
ENG
Printed:
Filename:
Manuale ATOM TO ENG 2019 rev1.docx

Table of Contents

Questions and Answers

Summary

General Information

Technical Data

Detailed specifications of the sprayer models, including dimensions and engine power.

Identification Plate

Location and purpose of the machine's identification plate.

Designated Use

Defines the intended purpose and limitations of the sprayer.

Icons Used in This Manual

Explains safety icons and their meanings.

Annexed Documentation

Lists additional documents provided with the manual.

Copy-Right

Legal notice regarding reproduction of manual content.

Safety Instructions

General Safety Instructions

Provides fundamental safety rules and precautions for using the machine.

Safety Instructions for the Employer

Responsibilities of the employer regarding operator training and safety.

Safety Instructions for the Operator

Guidelines for the operator's conduct, responsibilities, and required conditions.

Safety Instructions Before Using the Machine

Pre-operation checks and safety measures to ensure readiness.

Safety Instructions During the Use of the Machine

Safe practices to follow while operating the sprayer.

Safety Instructions for the Use on Slopes

Precautions for operating the machine on inclines and slopes.

Safety Instructions for the Use of Chemicals and Environment Contamination Risk

Safety measures for handling chemicals and preventing environmental contamination.

Safety Instructions for Preventing Fire

Guidelines to prevent fire hazards associated with the machine's operation.

Safety Symbols

Explains the meaning and importance of various safety symbols used in the manual.

Safety Instructions for Transport of Machine

Procedures and safety measures for transporting the sprayer.

Safety Instructions for Towing the Machine

Guidelines for safely towing the sprayer in case of breakdown.

Safety Instructions for Driving on Public Roads

Rules for operating the sprayer on public roads, if applicable.

Safety Instructions for Storage

Proper procedures for storing the machine safely.

Safety Instructions for Maintenance

Safety precautions to be taken during maintenance operations.

Safety Instructions for Use After Long Stop

Steps to follow before using the machine after a period of inactivity.

Safety Instructions for Environment Protection

Practices for protecting the environment during machine operation and disposal.

Running the Machine

Cab

Details about the machine's cab, including its structure and safety features.

Cab Air Filtering and Ventilation

Information on the cab's air filtering and ventilation system and filter maintenance.

Visibility

Importance of driver visibility and how to adjust mirrors for optimal view.

Emergency Exit

Instructions on how to use the emergency exit and safety hammer.

Seat

Adjustments and features of the operator's seat for comfort and safety.

Steer Column

Adjusting the steering column for driving comfort and safety.

Cab Pneumatic Suspensions

Details on the cab's pneumatic suspension system and its maintenance.

Engine Covers

Information on accessing and securing the engine covers.

Driveline

Overview of the machine's driveline components and their layout.

Braking Systems

Explanation of the different braking systems installed on the machine.

Speed Sensors

Description of the speed sensors used for monitoring the machine's speed.

Access to Top of Tank - Step

How to use the sliding step to access the top of the tank safely.

Battery and Main Switch

Location and function of the battery and main switch.

Tanks

Identification and location of the various tanks on the machine.

Mechanical Suspensions

Details on the mechanical suspension system of the front axle.

Axles Rigid Supports

Information on the rigid pivot support of the front axle.

Controls and Instruments

Overview of the machine's controls and instrument panel layout.

Air Conditioning and Heating System

Overview of the cab's climate control system.

Chemicals Equipment

Overview of the chemicals handling and spraying equipment.

Using the Machine

Running In

Procedures for the initial running-in period of new machines.

Running the Machine

General instructions for operating the machine.

Filling Up Fuel and Urea Solution

Procedure for filling the fuel tank with diesel.

Starting the Machine

Step-by-step guide to starting the machine's engine.

Driving the Machine

Instructions on how to drive the machine safely and efficiently.

Speed Ranges - ATOM 1000;2000 TO128

Explanation of selectable speed ranges for ATOM 1000/2000 TO128.

Speed Ranges - ATOM 1000 TO068

Explanation of selectable speed ranges for ATOM 1000 TO068.

Steering Modes

Description of different steering modes and how to select them.

Front;Back Wheels Synchronization

Procedure for synchronizing front and back wheels for steering.

Parking the Machine - Negative Hydraulic Brake

Steps for parking the machine using the negative hydraulic brake.

Parking the Machine - Mechanical Brake

Steps for parking the machine using the mechanical brake.

Differential Lock

Operation of the differential lock and its limitations.

Spray Parameters Set Up

Spray Pressure Regulation

Methods for regulating spray pressure manually or automatically.

Manual Pressure Regulation

How to adjust spray pressure using the steering column switch.

Automatic Spray Rate Controller

How the automatic controller regulates spray pressure.

Spray Rates Parameters Selection Criteria

Criteria for selecting spray rate parameters based on application needs.

Spray Rates Table for Albuz Pink Ceramic Discs Cores

Table for selecting spray rates with Albuz pink ceramic disc cores.

Spray Rates Table for Albuz ATR Cores

Table for selecting spray rates with Albuz ATR cores.

Spray Rates Table for Teejet Cores

Table for selecting spray rates with Teejet cores.

Setting Spray Parameters

Key parameters and considerations for setting up spray operations.

Parameters

Important parameters like chemical concentration, cover intensity, and pulverization degree.

Droplets Dimensions

Factors affecting droplet size and their impact on spray quality.

Reducing Drift and Pollution

Methods to minimize chemical drift and ground pollution.

Nozzles Adjustment

Proper cleaning, orientation, and verification of nozzles.

Mixture Agitation

Importance of maintaining mixture homogeneity using agitators.

Filters Cleaning

Procedures for cleaning suction and pressure filters.

Spraying Parameters

Critical parameters for efficient spraying, including speed and weather conditions.

Use of the Machine

Tank Filling

Procedure for filling the main chemicals tank, including safety precautions.

Spray Pump Engagement

Steps to engage the spray pump and prime it correctly.

Mixture Preparation

Guidelines for preparing chemical mixtures, including safety and agitator use.

Fan Blower Engagement

Procedure for engaging the fan blower safely.

Perform Spraying Operations

General steps for carrying out spraying operations.

Spraying with Manual Controls

How to perform spraying using manual controls on the joystick.

Spraying with Automatic Controller

How to perform spraying using the automatic spray rate controller.

Flushing Procedure for Spray Equipment

Steps for flushing the spray equipment after use.

Maintenance

Chemicals Circuit Drain Procedure

Procedure for draining the chemicals circuit using compressed air.

Suspensions

Greasing points for mechanical springs and pivot rigid suspension.

Axles

Lubrication, maintenance intervals, and oil replacement for axles.

Lubricants Table

Recommended lubricants for axles, brakes, and grease.

Maintenance Intervals

Schedule for routine maintenance operations.

Oil Replacing

Procedures for replacing oil in the axle central body and wheel hubs.

Gearbox for Chemicals Pump

Oil change procedure for the chemicals pump gearbox.

Belts Service

Procedures for checking and adjusting belt tension.

Chemicals Pump Drive Belt Tensioning

How to tension the drive belt for the chemicals pump.

A;C Compressor Drivebelt Tensioning

How to tension the drive belt for the A/C compressor.

Belts Replacement

Procedure for replacing drive belts on the machine.

Engine

General information and safety for engine service operations.

Engine Oil

Procedure for checking and topping up engine oil, including filter replacement.

R754 IE4; R754 TE4 Engine Oil Dilution - Reset “Oil Dilution Calculation”

How to reset the engine oil dilution calculation after oil change.

Engine Coolant

Checking and topping up engine coolant level.

Fuel Tank

Cleaning and draining condensed water from the fuel tank.

Fuel Filters - R754 IE4; R754 TE4

Maintenance of the primary fuel filter and inspection glass.

Fuel Filter - D754 IE3

Maintenance of the primary fuel filter for the D754IE3 engine.

Alternator

Cleaning and maintenance of the alternator.

Coolers

Cleaning and maintenance of the main cooler and A/C condenser.

Air Filter

Cleaning and replacement of the engine air filter.

Engine ATS

Information on the Exhaust Aftertreatment System (ATS).

ATS - R754 IE4

Details on the ATS system for R754IE4 engines.

ATS - R754 TE4

Details on the ATS system for R754TE4 engines.

Engine ECU

Location of the Engine Control Unit (ECU).

Hydraulic Circuit

Maintenance and checks for the hydraulic circuit components.

Spray Blower Fan

Checking and cleaning the spray blower fan.

Chemicals Pump

Maintenance of the chemicals pump, including lubrication and diaphragm checks.

Pump Lubrication

Procedure for lubricating the pump and checking oil level.

Diaphragm Breakdown

Symptoms and actions for diaphragm breakdown in the pump.

Pump Valves

Checking and cleaning pump valves.

Chemicals Circuit Valves

Description and maintenance of various valves in the chemicals circuit.

Solenoid Sections Valves

Checking and cleaning solenoid section valves.

Motorized Sections Valves; Dump Valve

Operation of motorized valves and their use as dump valves.

Standard Electric Pressure Regulator

Function and components of the electric pressure regulator.

Fast Pressure Regulator for Automatic Controller

Features of the fast pressure regulator for automatic controllers.

Manual Safety Pressure Regulator

How to use the manual safety pressure regulator.

Flowmeter

Information on flowmeter types, calibration, and maintenance.

Nozzles

Cleaning, adjustment, and replacement of nozzles and cores.

Cab Air Filter

Replacement procedure for the cab air filter.

Tyre Replacing

Safety procedures for replacing tyres on the machine.

Battery

Safety precautions and procedures for servicing the battery.

Washing the Machine

Instructions for washing the machine safely.

Spare Parts

How to order and identify spare parts.

Electrics

Overview of the machine's electrical system, fuses, and relays.

Main Fuses Box

Location and description of the main fuses and relays box.

R754 IE4; R754 TE4 Fuses Box

Fuse and relay layout for R754IE4/R754TE4 models.

D754 IE3 Fuses Box; Extended Version

Fuse and relay layout for D754IE3 extended version.

Engine Power Box Fuses;Relays

Location and components of the engine power box.

R754 IE4; R754 TE4 Power Box

Fuse and relay layout for R754IE4/R754TE4 power box.

D754 IE3 Power Box

Fuse and relay layout for D754IE3 power box.

Service Operations

Running-in Service

Initial service checks and tasks after the first hours of operation.

Scheduled Service

Table detailing periodic maintenance tasks and frequencies.

Troubleshooting

Engine Starter Does Not Run

Possible causes and remedies when the engine starter fails to operate.

The Starter Runs But the Engine Do Not Start

Troubleshooting steps when the engine doesn't start after cranking.

High Coolant Temperature

Causes and solutions for engine overheating.

Chemicals Pump Does Not Start

Troubleshooting for the chemicals pump not starting.

Chemicals Pump Is Running Normally But Spray Pressure Is Low

Diagnosing low spray pressure issues with the chemicals pump.

Spray Pressure Decreases After a Period of Normal Work

Identifying reasons for spray pressure drops during operation.

Pump Noisy

Causes and solutions for a noisy chemicals pump.

Presence of Water in Pump Oil

Troubleshooting water contamination in pump oil.

Pump Oil Leak

Identifying and fixing oil leaks from the pump.

Excessive Vibrations on Pump Pressure Hoses

Addressing excessive vibrations in pump pressure hoses.

Blower Fan Does Not Start

Troubleshooting for a blower fan that fails to start.

Non Constant Measurement of Spray Rates

Causes for inconsistent spray rate measurements.

Negative Hydraulic Park Brake Always On

Resolving issues with the negative hydraulic park brake indicator.

Tires Do Not Stay Aligned

Troubleshooting tire alignment problems.

Non Uniform Tires Wear

Addressing uneven tire wear.

Hard Steering

Diagnosing and fixing issues causing hard steering.

No Electric Power

Troubleshooting loss of electrical power to the machine.

Alternator Lamp Always On When Engine Runs

Diagnosing why the alternator warning lamp stays on.

Oil Pressure Lamp On When Engine Runs

Causes and solutions for the oil pressure warning lamp.

High Coolant Temperature Lamp On

Troubleshooting engine overheating warnings.

Engine Air Filter Lamp On

Identifying issues related to the engine air filter warning lamp.

Cab Heating Does Not Work

Troubleshooting problems with the cab heating system.

Air Conditioning Does Not Work

Diagnosing and fixing issues with the air conditioning system.

Hydraulic Diagram

Hydraulic Diagram

Visual representation of the machine's hydraulic system layout.

Andreoli Engineering ATOM 1000 Specifications

General IconGeneral
BrandAndreoli Engineering
ModelATOM 1000
CategoryPaint Sprayer
LanguageEnglish