Culligan Smart Controller (GBE) - Wiring Procedures and Diagrams; Preparation

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Installation 7

Cat. No. 01021161

Wiring Procedures and Diagrams

Preparation

1. Loosen the screws or latches securing the controller access cover (see Figures 3 or 4) on each controller

provided.

Figure 3.

Figure 4.

Figure 5.

Main Page

Table of Contents3
Introduction5
Take Control of Your System and Your Productivity6
Smart Controller Features6
Optional Smart Controller Features7
Basic Principles8
- Modes of Operation9
- Time Clock9
- Flow Meter/Sensor9
Operation9
- Electrical Installation10
- Wiring Procedures and Diagrams11
- Preparation11
- Cable Routing12
- Smart Controller Overview13
Smart Controller Circuit Board Layout14
- 24 V Power Connection15
- Wiring the Smart Controller Power Cord15
- Smart Controller Circuit Board Outputs15
- 24 V Transformer16
- Transformer and Smart Controller Circuit Board16
- Brine Refill Valve Wiring17
- Install the Solenoid Coil and Connector17
- Install the Cord Grip17
- Wire the Valve17
- Program Data Input18
- Single Tank Systems18
- Capacity Settings18
Smart Controller Programming18
Navigating the Menus and Keypad19
- Typical Commercial Setup22
- Pre-Programming Information Checklist22
- First Time Setup Procedure23
- Set up Other Values23
First Time Set up23
- Completed First-Time Setup25
- System Setup26
- Advanced Setup26
- Default Settings26
Customizing Set up26
- Other System Setup Values27
- Regeneration Setup28
- Other Regeneration Setup Values28
- Cycle Times Setup29
- Cycle Times Settings29
- Regeneration Triggers Setup30
- Regeneration Triggers Settings31
- Accessories33
- First Time Setup33
Softener and Filter Program Log33
Flow Sensor Meter Connections (Optional)34
Installing Accessories34
- Programming the External Flow Meter35
- Cat. No.35
- Flow Profiles36
- Programming Flow Profiles for a Hi-Flo 22 WS-9036
- Aqua-Sensor36
- Programming the Aqua-Sensor38
- Configuring the Aqua Sensor38
- Installing the Smart Brine Tank (SBT Probe) in to the Brine Tank39
- Configuring the Smart Brine Tank (SBT) Probe Settings39
- Brine Reclaim41
- Multi-Tank Systems43
- Communication Cable—Multiple Units43
- Blocking Solenoid Connection43
- Progressive Flow or Parallel Flow44
- Setting the Jumpers for Progressive Flow44
- Duplex Alternating with Meter (Optional)45
- Duplex Alternating Cable45
- Setting up a Multi-Tank System46
- Multi-Tank System Settings46
- Progressive Flow Update48
- Blocking Solenoid Valve for Multi-Tank Alternating Operation49
- Sequence of Operation50
- Smart Controller Board with Solenoid Connection50
- Auxiliary Board Activation Timing51
- Auxiliary Outputs51
- Auxiliary Board51
- AUX OUTPUTS Settings52
- Auxiliary Output 2 Example54
- Auxiliary Input (Optional)55
- AUX Input Setup56
- AUX Input Settings56
- Installing the Modem (Optional)57
- Installing on the Smart Controller Board57
- Installing in the Remote57
- GBE Modem Setup58
- GBE Modem Settings58
- Test Modem60
- Possible Results60
- Installing the Wireless Remote61
- Control Valve Setup62
- Control Valve Settings62
- Wireless Remote Setup63
- Wireless Remote Settings63
- Check Signal Strength64
- Chlorinator/Relay Board/Aux5 Setup65
- Alarm Relay Board/Chlorinator Settings66
- Smart Controller Alarm Signal Output67
- Setting the Beeper Mode68
- Beeper Mode Settings68
- Service Phone Number69
- External Filter69
- External Filter Settings70
- Date/Time Settings71
- Set Date/Time71
- Menu Lockout72
- Menu Default—Rerun First Time Setup72
- Control Valve Information73
- Control Valve Information Settings73
Service and Maintenance73
- Quick Manual Regeneration75
- Standard Manual Regeneration75
- Standard Regeneration Manual Mode Settings75
Manual Cycling76
Error and Alert Codes77
- Advanced Statistics79
- Flow Statistics79
Diagnostic Screens79
- Regeneration Statistics80
- Tank Statistics81
- Firmware Version81
- Serial Number81
- Last Power up81
- Check Sensors82
- Check Sensors Settings82
- Test Wireless, Progressive Flow, and Motor Control83
- Test Progressive Flow84
- Motor Control Diagnostic84
- Aux out Status84
- Aux out Test84
- Use Data Port85
- Test Phone Line85
Menu Overview86
Smart Controller (GBE) Parts and Accessories90
First Time Setup with Delayed Regeneration91
Appendix A Programming Examples91
- Duplex Progressive Flow with Aqua-Sensor92
- Duplex Alternating Flow93
- Triplex with Parallel Flow/Brine Reclaim94
- CSM Filter (Single Time Clock Regeneration)95
- Culligan Smart Controller—Data Port Output96
- Single Water Softener or Filter Controlled by the Smart Controller96
Appendix B Data Port Output96
- Progressive Flow System of Smart Controller-Controlled Water Softeners97
- Electrical Connections97
- Test the Data Port98
- Send a Test Message from the Smart Controller99
- Mini Report100
Appendix C Flow Device K-Factor Data101
Culligan Softener and Filter Program Log102
Index103

Culligan Smart Controller (GBE) - Wiring Procedures and Diagrams; Preparation

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