Danfoss VACON NXP IP00

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N O T I C E

VOLTAGE WITHSTAND TESTS

Doing voltage withstand tests can damage the drive.

Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests.

Safety

VACON® NXP IP00 Drive Modules

Operating Guide

Main Page

Table of Contents3
Introduction10
Purpose of this Operating Guide10
Additional Resources10
Disposal10
Manual Version10
Type Approvals and Certifications10
Safety12
Safety Symbols12
Danger and Warnings12
Cautions and Notices13
Product Overview16
Intended Use16
Package Label16
Description of the Type Code17
Enclosure Sizes19
Available EMC Classes20
Control Panel21
Keypad21
Display22
Basic Menu Structure23
Receiving the Delivery24
Checking the Delivery, FR8-FR1224
Checking the Delivery, FR13-FR1424
Storing the Product25
Lifting the Units25
Lifting the AC Chokes26
Using the Product Modified Label27
Mounting the Unit28
Environmental Requirements28
Cooling Requirements28
Ventilation of the Cabinet29
Steering the Internal Airflow30
Heat Dissipation31
Temperatures Measured During Test Run32
Cabinet Requirements for FR8-FR1232
Cabinet Requirements for FR13-FR1432
Installation Sequence38
Installation Sequence for FR8-FR1238
Mounting the AC Choke, FR10-FR1238
Mounting the Power Unit, FR8-FR1239
Mounting the Control Unit, FR8-FR1239
Installation Sequence for FR13-FR1440
Mounting the AC Chokes, FR13-FR1440
Mounting the Power Unit, FR13-FR1441
Mounting the Control Unit, FR13-FR1442
Electrical Installation44
Cable Connections44
General Cable Requirements44
UL Standards on Cabling45
Cable Selection and Dimensioning45
Fuse Selection45
Principle of the Power Unit Topology45
DC Supply and Brake Resistor Cables46
EMC-Compliant Installation47
Grounding47
AC Choke Connections49
Common-Mode Chokes on Motor Cables50
Fuse Installation50
Installing the Cables51
Additional Instructions for Cable Installation51
Installing the Cables, FR852
Installing the Cables, FR955
Installing the Cables, FR10/FR1257
Installing the Cables, FR1160
Installing the Cables, FR13/FR1463
Control Unit69
Control Unit Components69
Control Voltage (+24 V/EXT +24 V)69
Control Unit Cabling70
Selection of the Control Cables70
Control Terminals on OPTA170
Digital Input Signal Inversions72
Jumper Selections on the OPTA1 Basic Board73
Control Terminals on OPTA2 and OPTA374
Fiber Cable Connections75
Connecting the Optic Fiber Cables, FR10-FR1278
Connecting the Optic Fiber Cables, FR13-FR1480
Installation of Option Boards83
Galvanic Isolation Barriers83
Using the Control Panel84
Navigating on the Control Panel84
Using the Monitoring Menu (M1)84
Monitored Values84
Using the Parameter Menu (M2)86
Finding the Parameter86
Selecting Values87
Editing the Values Digit by Digit87
Using the Keypad Control Menu89
Finding the Keypad Control Menu89
Keypad Control Parameters M389
Changing the Control Mode90
Keypad Reference90
Editing the Frequency Reference90
Changing the Rotation Direction90
Disabling the Stop Motor Function91
Special Functions in Keypad Control Menu91
Selecting the Keypad as the Control Mode91
Copying the Frequency Reference Set to the Control Panel91
Using the Active Faults Menu (M4)92
Finding the Active Faults Menu92
Examining the Fault Time Data Record92
Fault Time Data Record92
Using the Fault History Menu (M5)93
Fault History Menu (M5)93
Resetting the Fault History93
Using the System Menu (M6)94
Finding the System Menu94
System Menu Functions94
Changing the Language97
Changing the Application97
Copy Parameters (S6.3)97
Saving Parameter Sets (Parameter Sets S6.3.1)98
Uploading Parameters to Control Panel (up to Keypad, S6.3.2)98
Downloading Parameters to Drive (down from Keypad, S6.3.3)98
Activating or Deactivating the Automatic Parameter Back-Up (P6.3.4)98
Comparing the Parameters99
Security99
Finding the Security Menu99
Passwords100
Setting a Password100
Entering a Password100
Deactivating the Password Function100
Locking a Parameter100
Start-Up Wizard (P6.5.3)101
Activating/Deactivating the Start-Up Wizard101
Enabling/Disabling the Change of Multimonitoring Items101
Keypad Settings102
Finding the Keypad Settings Menu102
Changing the Default Page102
Default Page in the Operating Menu (P6.6.2)102
Setting the Timeout Time102
Contrast Adjustment (P6.6.4)102
Backlight Time (P6.6.5)103
Hardware Settings103
Finding the Hardware Setting Menu103
Setting the Internal Brake Resistor Connection103
Fan Control103
Changing the Fan Control Settings104
HMI Acknowledge Timeout (P6.7.3)104
Changing the HMI Acknowledge Timeout104
Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4)104
Sine Filter (P6.7.5)104
Pre-Charge Mode (P6.7.6)105
System Info105
Finding the System Info Menu105
Total Counters (S6.8.1)105
Trip Counters (S6.8.2)105
Resetting the Trip Counters105
Software (S6.8.3)106
Applications (S6.8.4)106
Hardware (S6.8.5)106
Checking the Status of an Option Board107
Debug Menu (S6.8.7)107
Using the Expander Board Menu107
Expander Board Menu107
Examining the Connected Option Boards107
Finding the Option Board Parameters108
Further Control Panel Functions108
Commissioning109
Safety Checks before Starting the Commissioning109
Commissioning the AC Drive109
Measuring the Cable and Motor Insulation110
Insulation Checks of the Motor Cable110
Insulation Checks of the Mains Cable110
Insulation Checks of the Motor111
Checks after Commissioning111
Testing the AC Drive after Commissioning111
RUN Test Without Load111
Test A: Controls from the Control Terminals111
Test B: Control from the Keypad112
Start-Up Test112
Identification Run112
Motor Run Checklist112
Maintenance113
Preventive Maintenance Recommendations113
Reforming the Capacitors115
Fault Tracing117
General Information on Fault Tracing117
Resetting a Fault117
Creating Service Info File117
Error Message on Control Panel Display118
Specifications119
Weights of the Units119
Weights of the AC Chokes119
Dimensions120
Mounting Dimensions, FR8-FR12120
Mounting Dimensions, FR13-FR14121
List of Dimension Information121
Dimensions for Power Units122
Dimensions for Power Unit, FR11124
Dimensions for 2 NFE Units (FR13/FR14)125
Dimensions for 3 NFE Units (FR13/FR14)126
Dimensions for Inverter Unit (FR13/FR14)127
Dimensions for AC Chokes129
Dimensions for AC Choke, CHK0650129
Dimensions for AC Choke, CHK0520130
Dimensions for AC Choke, CHK0400130
Dimensions for AC Choke, CHK0261131
Dimensions for Control Unit131
Cable and Fuse Sizes132
Internal Cable Sizes for 380-500 V AC132
Busbar and Terminal Dimensions for 380-500 V AC133
Fuse Sizes for 380-500 V AC, 6-Pulse134
Fuse Sizes for 380-500 V AC, 12-Pulse135
Internal Cable Sizes for 525-690 V AC136
Busbar and Terminal Dimensions for 525-690 V AC137
Fuse Sizes for 525-690 V AC, 6-Pulse138
Fuse Sizes for 525-690 V AC, 12-Pulse139
AC Chokes141
Cable Stripping Lengths142
Tightening Torques for Cover Screws143
Tightening Torques of the Terminals143
Power Ratings143
Overload Capability143
Power Ratings for Mains Voltage 380-500144
Power Ratings for Mains Voltage 500-690145
VACON® NXP IP00 Drive Modules Technical Data146
Brake Chopper Ratings150
Brake Chopper Ratings for Mains Voltage 208-240150
Brake Chopper Ratings for Mains Voltage 380-500150
Brake Chopper Ratings for Mains Voltage 525-690151
Faults and Alarms151

Danfoss VACON NXP IP00 - Page 15

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