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Danfoss VACON NXP IP00 - User Manual

Danfoss VACON NXP IP00
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Operating Guide
VACON® NXP IP00 Drive Modules
drives.danfoss.com

Table of Contents

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Danfoss VACON NXP IP00 Specifications

General IconGeneral
CategoryControl Unit
SeriesVACON NXP
Output Voltage0-Uin
Enclosure TypeIP00
Frequency0-500 Hz
Relative Humidity5 - 95 % (non-condensing)
Control MethodScalar Control
Cooling MethodAir Cooling
Communication InterfacesEthernet, RS-485, CANopen, Modbus
Ambient Temperature-10 to +50 °C
Storage Temperature-40 to 70 °C
Altitude0-1000 m

Summary

Introduction to VACON NXP Drive Modules

Purpose of the Operating Guide

Provides information for safe installation and commissioning of the AC drive.

Additional Resources for Drive Information

Lists other resources for understanding advanced AC drive functions and programming.

Product Disposal Instructions

Instructions on how to dispose of equipment containing electrical components.

Manual Version Information

Details about the manual's review, updates, and original language.

Type Approvals and Certifications

Lists possible type approvals and certifications for Danfoss drives.

Safety Precautions for VACON NXP Drives

Safety Symbols and Their Meanings

Explains the symbols used in the guide to indicate hazardous situations.

Danger and Warning Notices

Details critical hazards like shock from components, terminals, and DC link.

Cautions and Notices for Safe Operation

Highlights cautions regarding incorrect measurements, spare parts, and insufficient grounding.

Product Overview of VACON NXP

Intended Use and Environment

Describes the intended applications and environments for the AC drive modules.

Package Label Information

Explains that the package label provides detailed information about the delivery.

VACON NXP Type Code Description

Explains the structure and meaning of the VACON® type code for order information.

AC Drive Enclosure Sizes

Provides a table to determine AC drive enclosure size based on type code information.

Available EMC Classes for VACON NXP

Details the EMC classes available and their compliance with IEC/EN 61800-3 + A1.

Control Panel Operation

VACON NXP Keypad Overview

Describes the VACON® keypad with its 9 buttons for controlling the AC drive and setting parameters.

Control Panel Display Indications

Explains the different sections of the control panel display and their indications.

Basic Menu Structure of the AC Drive

Illustrates the basic menu structure of the AC drive, showing main menus and submenus.

Receiving and Storing the Drive

Checking Delivery for FR8-FR12

Procedure for checking transport damage and delivery correctness for FR8-FR12 units.

Checking Delivery for FR13-FR14

Procedure for checking transport damage and delivery correctness for FR13-FR14 units.

Product Storage Guidelines

Instructions for storing the AC drive before installation, including environmental conditions.

Lifting Procedures for Units and Chokes

Guidance on lifting the units, including finding lifting holes and checking weights.

Using the Product Modified Label

Explains how to attach and use the 'product modified' label for service personnel.

Mounting the VACON NXP Drive Unit

Environmental Requirements for Installation

Specifies requirements for ambient conditions like air quality, temperature, and humidity.

Cooling Requirements

Details the drive's heat production and the need for sufficient free space for cooling.

Cabinet Ventilation Requirements

Specifies cabinet air gap dimensions and airflow requirements for cooling the drive.

Steering Internal Airflow for Cooling

Provides arrangements for directing hot air from the power unit to the enclosure outlet.

Heat Dissipation Information

Explains how to calculate heat dissipation and provides a table for AC choke heat dissipation.

Cabinet Requirements for FR8-FR12

Lists cabinet requirements for installing power units in enclosures FR8-FR12.

Cabinet Requirements for FR13-FR14

Details cabinet requirements for enclosures FR13 and FR14, which have multiple units.

Installation Sequence and Mounting

Installation Sequence for FR8-FR12

Step-by-step instructions for installing VACON® NXP IP00 Drive Modules for FR8-FR12.

Mounting the AC Choke (FR10-FR12)

Instructions on how and where to mount the AC choke in the cabinet for FR10-FR12.

Mounting the Power Unit (FR8-FR12)

Instructions on how to mount the power unit in the cabinet for FR8-FR12.

Mounting the Control Unit (FR8-FR12)

Instructions for mounting the control unit when separated from the power unit for FR8-FR12.

Installation Sequence for FR13-FR14

Step-by-step instructions for installing VACON® NXP IP00 Drive Modules for FR13-FR14.

Mounting the AC Chokes (FR13-FR14)

Instructions on how and where to mount AC chokes in the cabinet for FR13-FR14.

Mounting the Power Unit (FR13-FR14)

Instructions on how to mount the power unit in the cabinet for FR13-FR14.

Mounting the Control Unit (FR13-FR14)

Instructions for mounting the control unit in the cabinet for FR13-FR14.

Electrical Installation Guidelines

Cable Connections to Drive Terminals

Details mains and motor cable connections to the drive terminals.

General Cable Requirements

Specifies requirements for heat resistance, selection, and dimensioning of cables.

UL Standards for Cabling

Provides guidelines for cable installation to comply with UL regulations.

Cable Selection and Dimensioning

Lists typical cable sizes and types, referring to local regulations and standards.

Fuse Selection for Protection

Recommends fuse types and voltage ratings for overload and short-circuit protection.

Power Unit Topology Principles

Explains mains and motor connection principles for 6-pulse and 12-pulse drives.

DC Supply and Brake Resistor Cables

Details terminals for DC supply and external brake resistors.

EMC-compliant Installation Practices

Provides cable selection recommendations for different EMC levels and installation requirements.

Grounding Procedures

Specifies procedures for grounding the AC drive in accordance with standards and directives.

AC Choke Connections

Explains the functions and connection of AC input chokes for motor control and protection.

Common-mode Chokes on Motor Cables

Details the use of common-mode chokes to attenuate bearing damage risk and their installation.

Fuse Installation Recommendations

Recommends installing a fuse switch for protection and provides tightening torques for fuses.

Installing the Cables

Provides instructions and references for installing cables based on enclosure size.

Additional Cable Installation Instructions

Lists important checks and considerations before installing cables.

Installing Cables for FR8

Step-by-step instructions for installing cables for enclosure size FR8.

Installing Cables for FR9

Step-by-step instructions for installing cables for enclosure size FR9.

Installing Cables for FR10;FR12

Step-by-step instructions for installing cables for enclosure sizes FR10 and FR12.

Installing Cables for FR11

Step-by-step instructions for installing cables for enclosure size FR11.

Installing Cables for FR13;FR14

Step-by-step instructions for installing cables for enclosure sizes FR13 and FR14.

Control Unit Configuration

Control Unit Components Overview

Identifies the components of the NXP control unit and its connections.

Control Voltage Supply (+24 V;EXT +24 V)

Explains the use of external power for the control board and its properties.

Control Unit Cabling Guidelines

Provides guidelines on selecting and connecting control cables.

Control Terminals on OPTA1

Describes the basic terminals of the I/O board OPTA1.

Digital Input Signal Inversions

Explains how common input connections affect active signal levels.

Jumper Selections on OPTA1 Basic Board

Details how to change jumper positions to configure analog and digital inputs.

Fiber Cable Connections

Explains how to connect optical cables between power and control boards.

Connecting Optic Fiber Cables (FR10-FR12)

Instructions for connecting fiber optic cables from the optical fiber board to the power unit.

Connecting Optic Fiber Cables (FR13-FR14)

Instructions for connecting fiber optic cables from the optical fiber board to the power module.

Galvanic Isolation Barriers

Describes the isolation of control connections from mains and between I/O grounds.

Using the Control Panel

Navigating the Control Panel Menu

Instructions to navigate in the menu structure on the control panel using keypad buttons.

Using the Monitoring Menu (M1)

Instructions to monitor actual values of parameters and signals without changing them.

Monitored Values List

Lists monitored values with their index, unit, ID, and description.

Using the Parameter Menu (M2)

Instructions to find and edit parameters using the control panel.

Selecting Parameter Values

Instructions to edit text values on the control panel.

Editing Numerical Values Digit by Digit

Instructions to edit numerical values on the control panel digit by digit.

Using the Keypad Control Menu (M3)

Describes functions like selecting control mode, editing frequency reference, and changing motor direction.

Changing the Control Mode

Explains how to select between I/O terminals, Keypad, and Fieldbus control modes.

Keypad Reference and Editing

Details how to edit the frequency reference using the keypad.

Changing Motor Rotation Direction

Explains how to change the motor rotation direction via the keypad.

Disabling the Stop Motor Function

Instructions to disable the function where the Stop button stops the motor regardless of control mode.

Special Functions in Keypad Control Menu

Describes special functions available only in menu M3.

Using the Active Faults Menu (M4)

Shows how to display and examine active faults and their data.

Fault Time Data Record Details

Provides important data valid at the time of the fault to help find the cause.

Using the Fault History Menu (M5)

Explains how to view and reset the fault history, which stores up to 30 faults.

Using the System Menu (M6)

Covers general AC drive settings like language, application, and parameter management.

System Menu Functions Overview

Lists available system functions such as language, application, and parameter copying.

Changing the Drive Language

Instructions to change the language of the control panel texts.

Changing the Drive Application

Instructions to change the application, noting that all parameters are reset.

Copying Parameters (S6.3)

Function to copy parameters between drives or save parameter sets internally.

Comparing Parameters

Compares actual parameter values to customized sets, factory settings, or keypad sets.

Security Settings

Covers password protection, start-up wizard, multimonitoring, and parameter locking.

Setting and Managing Passwords

Instructions for setting, entering, and deactivating passwords for menu protection.

Locking Parameters for Security

Use the Parameter lock function to prevent changes to parameters.

Start-up Wizard Configuration

Helps in commissioning by setting language, application, and parameters.

Keypad Settings

Allows changes to control panel operation like default page and timeout time.

Hardware Settings

Controls hardware functions like brake resistor connection and fan control.

Fan Control Options

Explains the different fan control modes: Continuous, Temperature, First start, Calc temp.

HMI Communication Timeouts

Adjusts HMI acknowledge and retry timeouts for communication with PC.

System Information

Provides information on hardware, software, and operation of the AC drive.

Total Counters for Operation Times

Shows total operation times like MWh, operation days, and hours.

Trip Counters and Resetting

Displays resettable counters and instructions to reset them.

Software Information

Information on the AC drive software, package, version, and system load.

Applications Information

Contains information on all applications on the AC drive, including version and interface.

Hardware Information

Details on AC drive hardware like power unit type code, brake chopper, and serial number.

Checking Option Board Status

Provides information about connected option boards and their status.

Expander Board Menu for Option Boards

Menu for option board information, allowing viewing and editing of parameters.

Finding Option Board Parameters

Instructions to check the values of option board parameters.

Commissioning the AC Drive

Safety Checks Before Commissioning

Lists essential safety checks before starting the commissioning process.

AC Drive Commissioning Procedure

Step-by-step instructions to follow for commissioning the AC drive.

Cable and Motor Insulation Checks

Guides on checking insulation resistance of motor cables, mains cables, and the motor.

Checks After Commissioning

Details checks to perform after the initial commissioning steps are completed.

Testing the AC Drive After Commissioning

Outlines tests like RUN test, start-up test, and identification run after installation.

Motor Run Checklist

Provides checks to perform before starting the motor for the first time.

Preventive Maintenance Recommendations

Maintenance Schedule for Air-cooled Drives

Details inspection intervals and preventive maintenance actions for various components.

Reforming Capacitors After Storage

Provides procedures for reforming electrolytic capacitors after periods of non-operation.

Fault Tracing and Troubleshooting

General Information on Fault Tracing

Explains how the drive displays information about unusual conditions and fault types.

Resetting a Fault

Provides instructions on how to reset active faults using the control panel or terminals.

Creating a Service Info File

Guides on creating a service info file using VACON NCDrive for troubleshooting.

Error Messages on Control Panel

Explains error messages that may appear on the control panel display.

Technical Specifications

Unit Weights

Lists the weights of the different enclosure sizes of the VACON NXP IP00 Drive Modules.

AC Choke Weights

Provides the weights of the various AC choke models.

Mounting Dimensions

Details the mounting dimensions for FR8–FR12 and FR13–FR14 enclosures.

List of Dimension Information

Provides a list of dimension information for different types of VACON® NXP IP00 Drive Modules.

Dimensions for Power Units

Provides detailed dimensions for various power unit models.

Dimensions for AC Chokes

Provides detailed dimensions for different AC choke models.

Dimensions for Control Unit

Provides detailed dimensions for the control unit.

Cable and Fuse Sizes

Information on internal cable sizes, busbar dimensions, and fuse sizes for various voltage ranges.

AC Chokes by Drive Type and Voltage

Lists AC choke types recommended for specific drive types and voltage ranges.

Cable Stripping Lengths

Specifies the required cable stripping lengths for different enclosure sizes.

Tightening Torques for Terminals

Provides recommended tightening torques for mains and motor terminals.

Power Ratings and Overload Capability

Details power ratings and overload capabilities for different mains voltages.

VACON NXP IP00 Drive Modules Technical Data

Comprehensive technical data including input voltage, frequency, and control qualities.

Brake Chopper Ratings

Provides brake chopper ratings for different mains voltages and enclosure sizes.

Faults and Alarms Summary

Lists and describes various faults and alarms, including causes and troubleshooting.

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