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Dodge Intrepid - Page 637

Dodge Intrepid
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(33) Install transfer shaft into transaxle case (Fig.
214).
CAUTION: Bottom of support fixture must be flush
with face of bell housing. If the support fixture is
not flush, the seals and rear transfer shaft bearing
cup will be pressed in cocked.
(34) Install transfer shaft support fixture (special
tool 6595) (Fig. 215).
(35) Install transfer shaft seal protector (special
tool 6592) (Fig. 216). Apply thin film of gear oil to
protector.
(36) Apply a small amount of lube to seal lips and
install front transfer shaft seal. The serrated edges
must face toward the rear of the transaxle (Fig. 217).
(37) Install seal with special tool 6567A (Fig. 218).
Use a press to install seal. The installation tool will
set the seal depth. Do not use a hammer to install
seal. The seal may be damaged if installed with a
hammer.
Fig. 213 Determining Turning Torque
1 - FT. LBS. TORQUE WRENCH
2 - SPECIAL TOOL 6548
3 - IN. LBS. TORQUE WRENCH
4 - SPECIAL TOOL 6503
Fig. 214 Transfer Shaft Installation
1 - TRANSFER SHAFT
21 - 90 TRANSAXLE LH
FINAL DRIVE (Continued)

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