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Eaton easy800 User Manual

Eaton easy800
394 pages
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11/11 MN04902001Z-EN
replaces AWB2528-1423GB
Manual
Control Relay
800
4 *patpks#nycmyn*

Table of Contents

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Eaton easy800 Specifications

General IconGeneral
Supply voltage24 VDC, 100-240 VAC
Programming SoftwareEASY-SOFT
DisplayLCD
Protection classIP20
Number of Digital Inputs8
Communication PortsRS-485
Operating temperature-25°C to +55°C

Summary

0 About This Manual

0.1 List of revisions

Details changes and updates across different manual editions.

0.2 Target group

Defines the intended audience and required qualifications for using the manual.

0.3 Exclusion of liability

States limitations of liability and disclaimers for manual usage and program examples.

0.4 Device designations and abbreviations

Explains common terms and abbreviations used for easy800 devices and systems.

0.5 Writing conventions

Explains the meaning of symbols used for danger, warning, caution, and tips.

1 easy800

1.1 Proper use

Specifies the correct application and safety guidelines for the easy800 device.

1.2 Overview of functions

Summarizes the core functionalities including logic, timing, arithmetic, and networking.

1.3 Versions

Describes different versions of easy800 devices and their features.

1.4 Operation of the menu selection and value entry

Guides on navigating menus and entering values using the device's keypad.

2 Installation

2.1 Mounting easy800

Explains physical installation methods like top-hat rail or screw fixing.

2.2 Mounting the expansion unit

Details attaching expansion units to the easy800 standard device.

2.3 Terminations

Lists required tools and cable cross-section specifications for connections.

2.4 Connecting the power supply

Provides instructions and safety precautions for connecting the power supply.

2.5 Connecting the inputs

Guides on connecting digital and analog inputs, including specific types.

2.6 Connecting outputs

Explains wiring for relay and transistor outputs, including parallel connections.

2.7 NET easyNet

Covers connecting the easyNet network, including cable routing and topology.

2.8 Connecting the serial interface

Details serial interface connections for PC, modem, and MFD communication.

2.9 Install SmartWire-DT

Explains the process of connecting SWD stations and components.

3 Commissioning

3.1 Switch on

Outlines pre-startup checks and the device's power-on behavior.

3.2 Setting the menu language

Guides on selecting the user interface language.

3.3 LED display

Explains the meaning of various LEDs for status indication.

3.4 Status display

Describes interpreting the device's status display for inputs, outputs, and system information.

3.5 easy800 operating principle in the circuit diagram and function block editor

Explains the device's processing of circuit diagrams and function blocks.

3.6 Defining easy800-SWD inputs/outputs

Details configuring SWD inputs as outputs.

3.7 easyoperating modes

Explains operating modes like RUN, STOP, and BUSY.

3.8 The first circuit diagram

Provides a step-by-step guide to creating a basic circuit diagram.

3.9 Configuring the analog expansion unit

Guides on setting parameters for analog expansion units.

3.10 Commissioning an easyNet network

Covers configuring and commissioning the easyNet network.

3.11 Putting the SmartWire-DT into operation

Details bringing the SmartWire-DT system online.

4 Wiring with easy800

4.1 Circuit diagram display

Explains navigation and display of the circuit diagram.

4.2 Program

Lists the components that make up an easy800 program.

4.3 Loading a program on the easy800-SWD device

Details transferring programs from PC to easy800-SWD.

4.4 Circuit diagram elements

Describes basic circuit diagram components like coils, contacts, and function blocks.

4.5 Working with contacts and coils

Guides on wiring contacts, coils, and their modifications.

4.6 Program transfer from and to the memory card

Explains loading and saving programs using a memory card.

4.7 Working with function blocks

Introduces principles of using function blocks in circuit diagrams and editors.

5 Function blocks

5.1 A, analog value comparator/threshold value switch

Compares analog values against setpoints.

5.2 AR, Arithmetic

Performs basic arithmetic operations.

5.3 BC, data block comparator

Compares contiguous data blocks or marker ranges.

5.4 BT, Data block Transformer

Transfers values between marker ranges.

5.5 BV, Boolean operation

Combines values using logical operations.

5.6 C, counter relay

Counts pulses with programmable direction and limits.

5.7 CF, frequency counter

Measures frequency using digital inputs.

5.8 CH, high-speed counter

Enables high-speed up/down counting of edges.

5.9 CI, High-speed incremental value counter

Counts incremental values based on edge changes.

5.10 CP, comparator

Compares variables or constants.

5.11 D, text display

Outputs text and variables on the device display.

5.12 DB, data block

Stores values like setpoints for function blocks.

5.13 DC, PID controller

Implements PID control loops.

5.14 FT, signal smoothing filter

Smooths noisy analog input signals.

5.15 GT, get value from the NET

Retrieves 32-bit values from the easyNet network.

5.16 HW, weekly timer

Provides weekly time switch functionality.

5.17 HY - Year Time Switch

Details the function block for year-based time switch operations.

5.18 JC, conditional jump

Branches program execution based on conditions.

5.19 LB, jump label

Serves as a jump target for conditional jumps.

5.20 LS, value scaling

Converts values between different ranges.

5.21 MR, master reset

Resets markers and outputs to zero.

5.22 MX, data multiplexer

Selects a value from eight inputs.

5.23 NC, numerical converter

Converts values between BCD and binary formats.

5.24 OT, operating hours counter

Records operating hours of events or states.

5.25 PO, pulse output

Generates defined numbers of pulses or pulse sequences.

5.26 PT - Put value to the NET

Transfers 32-bit operands to the easyNet network.

5.27 PW, pulse width modulation

Modulates the mark-to-space ratio of square wave signals.

5.28 SC, set date/time

Places date and time onto the network.

5.29 SP, serial protocol

Sends texts or data via the serial interface.

5.30 SR, shift register

Shifts bits or marker double words.

5.31 ST, Set cycle time

Defines a fixed cycle time for processing.

5.32 T, timing relay

Provides timing relay operations with adjustable delay times.

5.33 TB, table function

Creates and reads table entries in double words.

5.34 VC, value limitation

Outputs values within defined limits.

5.35 Example with timing relay and counter function block

Example demonstrating the use of timing relay and counter blocks.

6 The network easyNet

6.1 Introduction network easyNet

Introduces the CAN-based easyNet network and its capabilities.

6.2 Net stations with or without program

Explains how NET stations operate with or without their own programs.

6.3 Description of the NET-PARAMETERS

Details NET parameters like station ID, baud rate, and bus delay time.

6.4 Network transmission security

Discusses error detection capabilities and message error rates in easyNet.

7 SmartWire-DT

7.1 Configurations

Covers project, target, and actual configurations for SWD stations.

7.2 Cyclical input and output data of the SWD stations

Details input/output data and operands for SWD stations.

7.3 SWD device parameters

Explains device parameters like STOP on SWD error and station compatibility.

7.4 Errors on the SWD line

Addresses common errors on the SWD line and their troubleshooting.

8 easy800 Settings

8.1 Password protection

Explains setting up, activating, and managing device passwords.

8.2 System

Covers system settings including input delay, pushbuttons, startup behavior, and card mode.

8.3 Menu languages

Guides on changing the device's menu language.

8.4 Configurator

Details accessing the configurator for NET, LINK, and ETHERNET-GW.

8.5 Setting time

Explains how to set the device's date, time, and daylight saving parameters.

9 Inside easy800

9.1 How the easy800 device evaluates circuit diagrams and function blocks

Explains the device's sequential processing of circuit diagrams and function blocks.

9.2 Cycle-time monitoring

Describes how the device monitors cycle completion time and handles faults.

9.3 What you must consider when creating the circuit diagram

Offers essential points for designing circuit diagrams.

9.4 Allowing for the special features of function blocks

Addresses special considerations for high-speed counters and DC/FT blocks.

9.5 Time behavior of the inputs and outputs

Details timing characteristics of inputs/outputs, including delay times.

9.6 easy800 standard expanding

Explains expanding the easy800 standard with easyLink and communication units.

9.7 Monitoring the serial interface

Covers baud rate dependent timeout monitoring of serial communication.

9.8 Displaying device information

Explains how to view device information for service tasks.

9.9 Loadable operating system

Guides on installing new operating system versions for easy800-SWD.

10 Diagnostics possibilities

10.1 easyNet

Explains how easy800 devices output operating state via diagnostic contacts.

10.2 easyLink

Mentions group alarms for expansion units.

10.3 SmartWire-DT

Details group alarms for SWD line errors and diagnostic bits.

10.4 Transistor output

Describes scanning transistor outputs for short-circuits or overloads.

11 What Happens If …?

11.1 Messages from the easy800 operating system

Lists LCD messages, explanations, and remedies.

11.2 Possible situations when creating circuit diagrams

Discusses common circuit diagram creation issues and solutions.

11.3 Event

Lists events and their explanations or remedies, such as display problems.

11.4 Functionality of the SWD line faulty

Addresses SWD line errors and SWD-LED behavior.

11.5 Functionality of the NET faulty

Covers NET issues, including LED status and troubleshooting.

12 Appendix

12.1 Approval and Certification

Lists product standards, approvals, and certifications.

12.2 Dimensions

Provides physical dimensions of the devices.

12.3 Technical data

Covers technical specifications including ambient conditions and electrical data.

12.5 Possible combinations of basic devices and expansion units

Shows compatible combinations of devices and expansion units.

12.6 Compatibility of SWD stations

Lists compatible SWD station types and replacements.

12.7 Menu structures

Illustrates the menu hierarchy for device settings.

12.8 List of function blocks

Provides an alphabetical list of function blocks with references.

12.9 Contacts and Coils

Lists usable contacts and coils for standard circuit diagrams.

12.10 Memory requirement

Details memory requirements for rungs, function blocks, and constants.

12.11 ASCII Table

Lists ASCII characters for start/end sequences.

12.12 Basic and extended Western European character set

Shows character sets for text display functions.

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