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FCI ST100A Series User Manual
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OPERATION
ST100A Series Flo
w Meter
58
Fluid Components I
nternational LL
C
Device Facto
ry Calibratio
n Example (f
rom Advanc
e Setup
Device Set
up)
The Device Factory Cali
bration function lets you review the limits t
hat
have been
set for the Flow, Temperat
ure, and Pressure process parameters.
65
67
Table of Contents
Default Chapter
3
Table of Contents
3
List of Figures
5
Typographical Conventions
8
1 General
9
Product Description
9
Theory of Operation
9
Safety Instructions
9
Order Verification
9
Technical Specifications
11
2 Installation
15
Specific Conditions of Use
15
Instrument Identification and Outline Dimensions
15
ST100A Insertion Sensor Installation
15
Figure 1 - Example Compression Fitting Process Connection
15
Figure 2 - Compression Fitting Installation, Dimensions
16
Table 1 - Compression Fitting Material
16
Figure 3 - Example Flange Mount Installation
17
Figure 4 - Example NPT Pipe Thread Mount Installation
17
Figure 5 - Retractable Packing Gland Installation
18
Figure 6 - Flow Element Installation Using FCI Retractor Tool 026854-01
20
Figure 7 - Packing Gland Locking Collar
20
STP100A Flow Element Installation
22
ST102AA and ST112AA Flow Element Installation
22
Figure 8 - 2-Point Flow Element Installation (Compression Fitting Shown)
23
ST100AL In-Line Process Connection
24
Flow Transmitter Electronics Installation
24
Figure 9 - ST100AL Process Connection
24
Figure 10 - Integral Electronics Installation (Compression Fitting Shown)
25
Figure 11 - Remote Installation, Mounting Bracket on Wall
26
Figure 12 - Remote Installation, Mounting Bracket on 1" - 1½" Pipe
27
Figure 13 - Remote Installation, Mounting Bracket on 2" Pipe
27
Figure 14 - Remote Installation, Optional Stainless Steel Bracket on 2" Pipe
28
Instrument Wiring
29
Figure 15 - Recommended Wiring Routing, Base Electronics Enclosure
29
Table 2 - Interconnecting Cable Minimum Conductor Size
29
Figure 16 - ST100A Series I/O Connector Locations
30
Figure 17 - ST100A Series Electronics Enclosure Label
31
Figure 18 - Bus Configuration 2 MM Jumper Headers and DIP Switch
32
Figure 19 - Input Power Wiring
32
Figure 20 - ST100A Series Ferrite Core Installation (Auxiliary Board Not Shown for Clarity)
33
Figure 21 - Flow Element Connections, TB1 and TB2 (Dual Element Models)
34
Figure 22 - HART and Ch. 1 & Ch. 2 4-20 Ma Connections, J25
35
Figure 23 - Single Connection and Multidrop HART Setups
36
Figure 24 - Ch. 3 4-20 Ma Output, J8 (Aux. Board)
36
Figure 25 - Modbus/Profibus/Fieldbus Connections, J8
37
Figure 26 - Modbus Wiring
37
Figure 27 - Fieldbus/Profibus Wiring
38
Table 3 - Modbus Select Jumpers
38
Table 4 - Modbus Line Configuration Jumpers
38
Figure 28 - Source/Sink Outputs, Pressure Input, and Ext. 4-20 Ma Input Connections, J9
39
Table 5 - FOUNDATION Fieldbus/Profibus Select Jumpers
39
Figure 29 - Source Output
40
Figure 30 - Sink Output
40
Post Installation Check
41
Figure 31 - ST100A Series Service Ports
41
3 Operation
43
Basic Commissioning and Start-Up
43
Configuring the ST100A Series
43
Figure 32 - Hot Key on the Optional HMI Display
43
Figure 33 - HMI Display IR Sensor Functions
44
Figure 34 - Basic Setup Options, HMI
45
Figure 35 - Instrument Setup Options
45
Figure 36 - Display Setup Options
46
Table 6 - Flow Parameters, HMI
46
Verify Engineering Units
47
System Faults, Alarms and Logging Indication
47
Figure 37 - Configuration Software Tabs for Basic Setup Functions
47
ST100A Series Configuration Software Application (User Password: 2772)
48
Figure 38 - Example Log, Alarm, and Logging Icons on the Optional Display
48
Figure 39 - the Configurator Welcome Screen
48
Real Time Clock
49
Figure 40 - Example Process Data Screen
49
Figure 41 - Example Date and Time Set Screen
49
Totalizer Setup
50
Figure 42 - Example Totalizer Display Showing Total Flow Value
50
Figure 43 - Totalizer Setup Screen
50
Process Data Logging
51
Figure 44 - SD Card Data Logging Example Screen (Basic Setup)
51
Table 7 - Log File Filename Format Lgabcdxx.csv
52
Table 8 - Log File Entry Example
52
Configuring for AST™ or Constant Power Measurement Methods
54
Figure 45 - Example AST Power Mode Tab (Configuration)
54
Flow Filtering
55
Figure 46 - Flow Filtering Setup Screen
55
NAMUR Setup
56
Figure 47 - Chart: Flow Output over Time with Various Flow Damping Values
56
Figure 48 - NAMUR Fault
56
Figure 49 - NAMUR Output Level Selection (4-20 Ma User Tab)
57
Table 9 - Fatal Faults that Trigger NAMUR
57
Internal Delta-R Resistor (Idr) Check
58
Figure 50 - Example Idr Check Results Display
58
Figure 51 - Example Internal Delta R Scheduled Screen (after Clicking "Run Test Now
59
Figure 52 - Idr Log and Process Data Log Files on Microsd Card Example
59
Figure 53 - Example Internal Delta-R Log File Results (Data Formatted and Titles Added Using Microsoft Excel)
59
Figure 54 - Internal Delta-R Resistor Check (Idr) HMI Display Sequence
60
Using Digital Outputs
61
Figure 55 - Digital Bus Deactivation Warning When Enabling HART
61
HART Operation
62
Table 10 - ST100A Series HART Process Variables
62
Figure 56 - Field Communicator Easy Upgrade Utility, Import DD
63
Service Data Operation
63
Table 11 - ST80/ST80L HART Field Device Registration Information
63
HART Command List Reference
67
Table 12 - HART Universal Commands
67
Table 13 - HART Common Practice Commands
74
Table 14 - ST100A Series HART Device Specific Command Groupings
76
Table 15 - HART Device Specific Commands
76
Table 16 - Command Status Bytes, Bit Assignments
82
Table 17 - Command-Specific Response Codes
82
Table 18 - Command 48, Additional Device Status Bytes Bit Assignments
83
Table 19 - HART Engineering Units Codes
84
Modbus Operation
85
Figure 57 - ST100A Series Configuration Software Output Tab with Modbus Selected
85
Figure 58 - ST100A Series Configuration Software Modbus Tab, Serial Interface Configuration
86
Table 20 - ST100A Series Modbus Function Codes
86
Table 21 - ST100A Series Modbus Process Data
87
Table 22 - Modbus Service Data - Service and Setup Functions
88
Table 23 - ST100A Series Modbus Engineering Unit Codes
90
Table 24 - ST100A Series Modbus Exception Codes
91
Table 25 - ST100A Series Modbus Variables and Registers Map
91
Extended Operation Modes
92
Figure 59 - Extended Operating Mode Status on Front Panel Display (EGS Shown)
92
Figure 60 - Auxiliary Input Configuration
92
Figure 61 - Example Extended Op. Mode Tab (Configuration)
93
Figure 62 - Connections for External Flow Input (EFI)
93
Figure 63 - External ST100A Series Flow Input (EFI) Setup Screen
94
Figure 64 - Example Configurator Process Data Screen with EFI Mode Shown
94
Figure 65 - External Control Group Switching (EGS) Setup Screen
95
Figure 66 - Example Process Data Screen with EGS Mode Shown
96
4 Maintenance
97
Introduction
97
General Maintenance
97
Power Fuse Replacement
98
Figure 67 - Fuse Location, Power Supply Board
98
Table 26 - Power Fuse Summary
98
Lithium Battery Replacement
99
Table 27 - Lithium Coin Cell Battery Summary
99
Figure 68 - Instrument Disassembly for Lithium Coin Cell Battery (CR2450N) Replacement
100
5 Troubleshooting
101
Non-Maintenance Observations
101
General Function Check
102
Troubleshooting the Flow Element
103
Table 28 - Flow Element Resistance Measurements (in Ohms) Taken from Remote/Integral Electronics
103
Table 29 - Flow Element Resistance (in Ohms) at the Local Enclosure
103
Figure 69 - Example Heater Values Tab (Diagnostics)
104
Table 30 - Nominal Heater Parameter Ranges
104
Verification of the Electronics
105
Figure 70 - System Status LED, Main Board (Aux. Board Not Shown for Clarity)
105
Table 31 - System Status LED D3 States
105
Table 32 - Instrument Power Supply Voltages
106
Constant Power Configuration Troubleshooting
107
Figure 71 - DMM Hookup to Measure 4-20 Ma Output
107
Figure 72 - Connecting FES-200 to ST100A Series Transmitter
108
Figure 73 - ST100A Series Decade Box Wiring
108
Defective Parts
109
Customer Service
109
Reference: Error/Status Register Information
110
Table 33 - Basic CORE Fault Register (CORE CY Command)
110
Table 34 - Detailed CORE Fault Register (CORE 2V Command)
111
Table 35 - FE Fault Register (FE DF Command)
112
Appendix Adrawings
113
Table 36 - ST100A Series Drawings in Appendix A
113
Appendix Badditional Information
143
Parameters Report from the ST100A Series Configuration Software (Sample)
144
HMI Menu Outline
153
ST100A Series Configuration Software Menu Outline (V3.2.0.X)
154
Instructions: Installing Sun Shield on ST100A Series Integral Enclosure
155
Instructions: Installing Sun Shield on ST100A Series Remote Enclosure
156
Appendix Cglossary
157
Abbreviations
157
Definitions
157
Appendix Dapproval Information
159
Safety Instructions
160
Appendix Ecustomer Service
165
Customer Service/Technical Support
165
4
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FCI ST100A Series Specifications
General
Brand
FCI
Model
ST100A Series
Category
Measuring Instruments
Language
English
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