Contents
General 41
Safety 41
Machine concept 41
Robot interface features 42
Application example 42
For your information 43
Digital input signals (signals from robot) 44
General remarks 44
Parameters 44
Welding start 44
Robot ready / Quick stop 44
Mode bit 0-2 (ROB 5000/ROB 5000 OC) 45
Gas test 47
Wire feed 48
Wire retract 49
Source error reset; ROB 5000 / ROB 5000 OC 49
Job/program select (ROB 5000/ROB 5000 OC) 50
Program number (Job/program bit 0-7; ROB 5000/ ROB 5000 OC) 51
Pulse range settings 51
Job selection digital (Job/ program bit 0-7; ROB 5000/ROB 5000 OC) 52
Analog job selection: System requirements 52
Analog job selection: activate 52
Analog job selection: Input signals 52
Analog job selection: Principle 53
Analog job selection: highest selectable job 53
Welding Simulation 53
TouchSensing (ROB 5000/ROB 5000 OC) 53
KD disable 54
Analogue input signals (signals from robot) 55
General remarks 55
Welding current command value 55
External parameter 1 command value 55
Base current command value 55
Duty cycle command value 55
External parameter 2 analog input (under development) (Robot welding speed; ROB 5000 / ROB
5000 OC, not active)
56
Digital output signals (signals to robot) 57
General remarks 57
Arc stable 57
Process active signal; ROB 5000/ROB 5000 OC 57
Main current signal (ROB 5000/ROB 5000 OC) 57
Limit signal (not active) 58
Collision protection 58
Power source ready 58
High frequency active 59
Pulse high 59
Analogue output signals (signals to robot) 60
General remarks 60
Welding voltage actual value, ROB 5000/ROB 5000 OC 60
Welding current 60
Actual value of wire drive current (motor current; ROB 5000/ROB 5000 OC) 60
Wire feeder; ROB 5000/ROB 5000 OC 61
Arc length analog output (ROB 5000/ROB 5000 OC, not active) 61
Application examples 62
General remarks 62
Basic Version Analog - ROB 4000 62
High-End Version Analog - ROB 5000/ROB 5000 OC 63
High-End Version Digital - ROB 5000 / ROB 5000 OC 65
Wiring diagram 67
Input and output wiring diagrams 68
39
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