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Honeywell UDC3300 Product Manual
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44
UDC3300 Limit Controller Product Manual
1/01
4.7
Calibration Data
Introduction
The prompts used here are for field calibration purposes. Refer to
Section
6 –
Calibration
in this manual for complete
information.
4.8
Status Test Data
Introduction
The prompts used here are for determining the reason for a controller
failure. Refer to the
Section 7
–
Troubleshooting
in this manual for
complete information.
53
55
Table of Contents
Default Chapter
4
Table of Contents
4
Section 1 - Overview
11
Introduction
11
Operator Interface
13
Figure 1-1 Operator Interface Displays and Indicators
13
Table 1-1 Function of Keys
14
Section 2 - Installation
15
Overview
15
Table 2-1 Operating Limits
16
Model Number Interpretation
17
Figure 2-1 Model Number Interpretation
17
Mounting
18
Figure 2-2 Dimensions
18
Figure 2-3 Mounting Method
19
Wiring
20
Table 2-2 Permissible Wiring Bundling
20
Wiring Diagrams
22
Figure 2-4 Composite Wiring Diagram
22
Figure 2-5 Line Voltage Wiring
23
Figure 2-6 Input #1 Connections
24
Figure 2-7 Output and Alarm Wiring
25
Figure 2-8 Digital Input Connections
26
Figure 2-9 RS422/485 Communications Option Connections
27
Figure 2-10 DMCS Communications Option Connections
28
Section 3 - Configuration
29
Overview
29
Configuration Prompts
30
Figure 3-1 Overview of UDC3300 Prompt Hierarchy
30
How to Get Started
31
Configuration Tips
32
Table 3-1 Configuration Tips
32
Configuration Procedure
33
Table 3-2 Configuration Procedure
34
Lockout Set up Group
35
Table 3-3 Lockout Group Function Prompts
35
Limit Set up Group
36
Table 3-4 Limit Group Function Prompts
36
Input 1 Parameters Set up Group
37
Table 3-5 Input 1 Group Function Prompts
37
Communications Set up Group
39
Table 3-6 Com Group Function Prompts
39
Alarms Set up Group
40
Table 3-7 Alarms Group Function Prompts
40
Calib Group
41
Status Group
41
Configuration Record Sheet
42
Section 4 - Configuration Prompt Definitions
43
Overview
43
Lockout Data Set up Group
44
Table 4-1 Lockout Group Prompt Definitions
44
Limit Data Set up Group
45
Table 4-2 Limit Group Prompt Definitions
45
Input 1 Parameters Set up Group
46
Table 4-3 Input 1 Group Definitions
46
Communications Set up Group
50
Table 4-4 Communications Group Definitions
50
Alarms Set up Group
52
Table 4-5 Alarms Group Definitions
52
Calibration Data
54
Status Test Data
54
Section 5 - Operation
55
Overview
55
How to Power up the Controller
56
Table 5-1 Power up Diagnostic Tests
56
Table 5-2 Procedure for Testing the Displays and Keys
57
Enter a Security Code
58
Table 5-3 Procedure for Entering a Security Code
58
How to Operate Your Limit Controller
59
Figure 5-1 Operator Interface
59
Table 5-4 Limit Action Duration or Peak PV Value
60
Table 5-5 Change a Setpoint Value Procedure
61
How to Monitor Your Limit Controller
62
Table 5-6 Error Messages
62
Alarm Setpoints
64
Table 5-7 Procedure for Displaying or Changing the Alarm Setpoints
64
Restarting after Power Loss
65
Section 6 - Input Calibration
67
Overview
67
Minimum and Maximum Range Values
68
Table 6-1 Voltage and Resistance Equivalents for 0% and 100% Range Values
68
Preliminary Information
69
Figure 6-1 Input #1 Wiring Terminals
69
Table 6-2 Equipment Needed
70
Input #1 Set up Wiring
71
Figure 6-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath
71
Table 6-3 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
71
Figure 6-3 Wiring Connections for Thermocouple Inputs Using a Precision Resistor
72
Table 6-4 Set up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor
72
Figure 6-4 Wiring Connections for RTD (Resistance Thermometer Device)
73
Figure 6-5 Wiring Connections for Radiamatic, Millivolts, or Volts (Except 0 to 10 Volts)
74
Figure 6-6 Wiring Connections for 0 to 10 Volt Inputs
75
Figure 6-7 Wiring Connections for 4 to 20 Ma Inputs
76
Input #1 Calibration Procedure
77
Table 6-5 Input #1 Calibration Procedure
78
Section 7 - Troubleshooting / Service
79
Overview
79
Troubleshooting Aids
81
Table 7-1 Error Message Prompts
81
Table 7-2 Procedure for Identifying the Software Version
82
Power-Up Tests
83
Table 7-3 Power-Up Tests
83
Status Tests
84
Table 7-4 Procedure for Displaying the Status Tests Results
84
Table 7-5 Status Tests
85
Background Tests
86
Table 7-6 Background Tests
87
Controller Failure Symptoms
88
Table 7-7 Controller Failure Symptoms
88
Troubleshooting Procedures
89
Table 7-8 Troubleshooting Power Failure Symptoms
89
Table 7-9 Troubleshooting Latching Output Relay Failure
90
Table 7-10 Troubleshooting Alarm Relay Output Failure
90
Table 7-11 Troubleshooting a Keyboard Failure
91
Table 7-12 Troubleshooting a Communications Failure
92
Parts Replacement Procedures
93
Figure 7-1 Chassis Removal
94
Table 7-13 How to Remove the Chassis
94
Figure 7-2 Display/Keyboard Replacement
95
Table 7-14 Display/Keyboard Assembly Replacement Procedure
95
Figure 7-3 Removing the Printed Wiring Boards
96
Table 7-15 Printed Wiring Board Removal from Chassis
96
Figure 7-4 Printed Wiring Board Identification
97
Table 7-16 Power Input Board Replacement Procedure
98
Table 7-17 Digital Input Board Replacement Procedure
99
Table 7-18 Communications Board Replacement Procedure
100
Table 7-19 Mcu/Output Board Replacement Procedure
101
Maintenance
102
Section 8 - Parts List
103
Exploded View
103
Figure 8-1 UDC3300 Exploded View
103
Parts Not Shown
104
Table 8-1 Parts Identification
104
Table 8-2 Parts Not Shown
104
Section 9 - Appendix A How to Apply Digital Instrumentation in Severe Electrical Noise Environments
105
Overview
105
Potential Noise Sources
106
Prevention Methods
107
Recommended Wiring Practices
108
Table 9-1 External Wiring
108
Power Source Considerations
110
Figure 9-1 Transformer for Digital Equipment
110
Noise Suppression at the Source
111
Table 9-2 MOV Devices
111
Figure 9-2 Transient Suppression in Inductive Coils
112
Table 9-3 Coil Voltage Vs Resistor Voltage Rating
112
Figure 9-3 Contact Noise Suppression
113
Figure 9-4 DC Load Noise Suppression
114
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Honeywell UDC3300 Specifications
General
Brand
Honeywell
Model
UDC3300
Category
Controller
Language
English
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