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Lenze 8200 vector series - Connection of Relay Output KSR for Safety Function

Lenze 8200 vector series
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Electrical installation
Connection of relay output K
SR
5
157
EDK82EV903 DE/EN/FR 5.1
5.7 Connection of relay output K
SR
for safety function
Controller version x4x supports the "Safe torque off" (STO) safety function according to IEC
61800−5−2 (formerly "Safe standstill"), "Protection against unexpected start−up"
according to the requirements of performance level "PL d" of EN ISO 13849−1. Depending
on the external wiring, up to "PL d" according to EN ISO 13849−1 is reached.
Note!
The two independent "Pulse inhibit via safety relay K
SR
" and "Controller
inhibit" methods must be used for the "PL d" performance level according to
EN ISO 13849−1 to be complied with.
ƒ Only qualified personnel may install and commission the Safe torque off" function.
ƒ All control components (switches, relays, PLC, ...) and the control cabinet must
comply with the requirements of EN ISO 13849−1 and EN ISO 13849−2. This includes
among other things:
Control cabinet, switches, relays in enclosure IP54!
All other requirements can be found in EN ISO 13849−1 and EN ISO 13849−2!
ƒ Wiring with insulated wire end ferrules or rigid cables is absolutely required.
ƒ All safety−relevant cables (e.g. control cable for the safety relay, feedback contact)
outside the control cabinet must be protected, e.g. by a cable duct. It must be
ensured that short circuits between the individual cables cannot occur!
ƒ With the Safe torque off" function no emergency stop can be effected without
additional measures:
There is neither an electrical isolation between motor and controller nor a service
or repair switch!
An "Emergency stop" requires the electrical isolation of the conductor to the
motor, e.g. by means of a central mains contactor with emergency stop wiring.
ƒ If in the case of the "Safe torque off" a force effect is to be expected from outside,
(e.g. sagging of hanging loads), additional measures are required (e.g. mechanical
brakes).
ƒ After the installation the operator has to check the function of the "Safe torque off"
circuit.
The functional test must be repeated at regular intervals.
Basically, the inspection intervals depend on the application, the related risk
analysis, and the overall system. The inspection intervals must not be longer than
1 year.

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