Manitowoc Grove TMS9000-2 Series

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Table of Contents5
Section 113
Ambient Operation Temperature13
Customer Support13
Section 217
Safety Messages17
General18
Safety Alert Symbol18
Signal Words18
Safety Decals18
Accidents18
Operator Information18
Operator Qualifications19
Operational Aids20
Rated Capacity Limiter (RCL) Systems20
Anti-Two-Blocking Device21
Working Area Limiter (if Equipped)21
Crane Stability/Structural Strength22
Load Charts22
Work Site22
Wind Forces23
Wind Speeds24
Lifting Operations36
Counterweight37
Outrigger Lift off37
Multiple Crane Lifts37
Lifting Multiple Loads37
Tilt-Up Panel Lifting38
Counterweight38
Outrigger Lift off38
Pile Driving and Extracting39
Crane Equipment39
Crane Inspection39
Electrocution Hazard39
Set-Up and Operation41
Electrocution Hazard Devices41
Electrical Contact42
Special Operating Conditions and Equipment42
Grounding the Crane42
Personnel Handling43
Environmental Protection44
Maintenance44
Service and Repairs44
Lubrication45
Tires46
Hoist Rope46
Synthetic Hoist Rope46
Wire Rope46
Sheaves47
Batteries48
Super Capacitor (if Equipped)48
General Maintenance48
Transporting the Crane49
Travel Operation49
Work Practices50
Personal Considerations50
Crane Access50
Job Preparation50
Working51
Lifting52
Hand Signals53
Boom Extension55
Parking and Securing55
Shut-Down55
Cold Weather Operation55
Temperature Effects on Hook Blocks56
Temperature Effects on Hydraulic Cylinders56
Overload Inspection57
Boom Inspection59
Superstructure Inspection61
Carrier Inspection63
Section 365
Carrier Cab Controls and Indicators67
Transmission Shift Lever68
Spare Switch/Indicator68
USB Ports68
Volt Outlet68
Fire Extinguisher68
Horn Button68
Turn Signal/Headlight High Beam Low Beam Lever68
Steering Column Tilt/Telescope Lever68
Cab Circulating Fan68
Windshield Wiper and Washer68
Brake Pedal69
Clutch Pedal69
Steering Wheel69
Headlights Switch70
Dimmer Switch70
Beacon Light Switch (Optional)70
Engine Brake On/Off Switch70
Engine Brake High/Low Switch70
Exhaust System Cleaning Initiate Switch71
Engine Idle Increment/Decrement Switch71
Remote Control On/Off Switch71
Remote Control Indicator71
ABS/ATC Switch71
Hill Start Aid (HSA) Switch (Optional)71
HSA Indicator (Optional)71
Inter-Axle Lock Switch71
Cross-Axle Lock Switch (Optional)71
Suspension Inflation Switch71
Heater/Air Conditioner Control72
Heater/Air Conditioner Select Switch72
Ignition Switch72
Parking Brake Control72
Dual Air Pressure Gauge72
Trailing Boom Trailer Emergency Brake Control (Optional)72
Control Panel Indicator and Gauge Display73
Cross-Axle Locked Indicator73
Inter-Axle Locked Indicator74
Suspension Deflated Indicator74
Traction Control Indicator74
Tire Inflation on Indicator74
Left Turn Signal Indicator74
Lights on Indicator74
High Beam Indicator74
Parking Brake Engaged Indicator74
Battery Charge Indicator74
Low Air Pressure74
Check Transmission (Automated Transmission Only)75
Malfunction Indicator Lamp75
Low Oil Pressure75
Engine Stop Indicator75
Engine Warning Indicator75
OK Button75
Menu Button75
Fuel Gauge75
Speedometer75
Low Fuel Level Indicator75
Engine Temperature Indicator76
Cruise Control76
Engine Coolant Temperature Gauge76
Down Button76
Up Button76
Tachometer76
Exhaust System Cleaning76
LCD Display76
Outrigger Controls and Indicators78
Outrigger Control Summary78
Outrigger Control Panel78
Superstructure Cab80
Control Panels84
Control Levers87
Heating System88
Operator Display Module (ODM)/CCS Control Unit90
Operator Display Module (ODM)/CCS Control90
Unit90
CCS - Home Screen92
Alert Icons94
Short Description of the Operating Elements of the Crane Control System96
Definition of Direction Information96
General Rules for Buttons and Symbols on the Display96
Crane Control System97
Display CCS97
Displaying the Operating Hours106
CCS - Overview Menu Groups110
Boom Configurator Menu131
Telescoping Emergency Program132
ODM Error Code Viewer142
RDM (RCL Display Module)143
Resetting the Current Telescoping145
RCL - Menu Groups147
Adjusting the Wiper Stroke Interval of the Windshield Wiper152
Display - Setting the Brightness153
Crane Functions Speed Control154
Setting the Characteristic Curves for the Control154
Operating the Camera155
Switching the Boom Position Indicator Light (Optional Equipment) on and off155
Engine156
Seat Contact Switch and Dead Man's Switches156
Outriggers157
Inclination Indicator160
Anemometer Display160
Counterweight Menu160
Main Hoist161
Auxiliary Hoist163
Swing163
Lifting/Lowering Mechanism164
Telescoping Mechanism165
Hydraulic System169
Superstructure House Lock Menu169
Remote Control170
Remote Control Icon170
Remote Control Operation171
Scope171
System Overview171
System Components172
Remote Control Components174
Display Components175
Preparing for Remote Control Operation177
Operating Remote Control178
Rated Capacity Limiter (RCL)192
Telescoping Mode Number Entry196
Economy Mode202
Terminology203
Requirements203
Operation204
Benefits204
Electrical System204
Voltage Monitoring Warning204
Lighting, Windshield Wiper/Washing System205
Lighting205
Windows206
Superstructure Cab Door207
Cranestar® System208
Overview208
Position of the Components208
Breaking-In a New Carrier212
Pre-Starting Checks212
Fuel Supply212
Engine Oil212
DEF Fluid Level212
Engine Coolant213
Batteries213
Hydraulic Reservoir and Filter213
Wire Rope213
Hook Block and Headache Ball213
Seats213
Seat Belts213
Signal and Running Lights213
Service and Parking Brakes213
Tires213
Derated Capacities for each °F below -40°F214
Derated Capacities for each °C below -40°C214
Cold Climate Operation214
Crane Warm-Up Procedures214
Engine215
Transmission215
Hoist215
Swing Drive and Turntable Bearing215
Axles215
Hydraulic Oil System215
Heating and Ventilating the Superstructure Cab216
Heating System216
Heating System Manual Operation216
Heating System Automatic Operation219
Air-Conditioning System220
Anti-Lock Brake System (ABS)221
ABS Power-Up Sequence222
ABS Switch Operation222
Automatic Traction Control (ATC) Functional Overview222
Automatic Traction Control (ATC) Functional222
Overview222
ATC Operation223
System Operation223
Component Function223
Traction Control Power-Up Sequence223
Traction Control Switch Operation223
Thermal (Brake Heat) Protection223
ABS/ATC Partial Shutdown223
Engine Operation223
Starting Procedure223
Cold Weather Starting224
Jump Starting the Crane224
Idling the Engine224
Racing the Engine225
Shutdown Procedure225
Exhaust System Cleaning225
Crane Travel Operation226
Traveling - General227
Jobsite Travel Configurations227
Axle Weight Distribution Table233
Manual Transmission Clutch Operation235
Shifting Gears235
Automatic Transmission (Optional)238
Differential Control Switches242
Brakes242
Engine Brake243
Recommended Crane Shutdown Procedures243
Unattended Crane244
Superstructure Cab Platform244
Proper Leveling of the Crane244
Bubble Level Adjustment244
Using the Outriggers244
Setting the Outriggers244
Engaging the Partial/MID Extension Lock Pin245
Outrigger Monitoring System (OMS) CCS Display246
Stowing the Outriggers246
Stowing the Partial/MID Extension Lock Pin246
Outrigger Monitoring System (OMS) CCS246
Display246
Stowing the Center Front Jack247
Crane Operation247
Before Operating the Crane247
Preheating the Hydraulic Oil251
Switching the 360° Lock On/Off251
Operation of the Rated Capacity Limiter252
Enter Rigging Mode254
Crane Operation with Main Boom265
Telescoping Mechanism270
Semi-Auto Mode281
Boom Configurator288
High-Speed Mode290
Swing Gear290
Possible Movement Combinations293
Settings and Displays for Crane Operation293
Inclining the Crane Cab293
Switching Units of Measure293
Setting the Characteristic Curves for the Control Levers294
Setting the Characteristic Curves for the Control294
Limiting the Power Unit Speeds295
Carrier Camera Display Setup296
Using the Slewable Spotlights296
Warnings in the Start Menu297
Mechanical Emergency Unlocking and Locking of the Telescopic Sections297
Mechanical Emergency Unlocking and Locking297
Prerequisites298
Maintenance298
Work Break299
In Case of Short Work Breaks299
In Case of Work Breaks of more than 8 Hours299
Trailing Boom Carrier Option300
Description300
Operation301
Returning to Normal Crane Operation303
Parking the Trailing Boom Carrier303
Tilt-Up Panel Procedure Using the Heavy Duty Boom Extension303
Tilt-Up Panel Procedure Using the Heavy Duty303
Boom Extension304
General305
Environmental Protection305
Cummins Oil Registration List305
Arctic Conditions below -18° C (0° F)306
Lubrication Points306
Standard Lubricants307
Cold Weather Lubricants309
Arctic Lubricants and Conditions311
Drivetrain Lubrication312
Clutch Release Bearing Grease Interval315
Steering Lubrication318
Axle Lubrication318
Outrigger Lubrication321
Miscellaneous Lubrication322
Turntable & Cab Tilt Lubrication323
Hoist Lubrication326
Turntable Central Lubrication327
Boom Lubrication328
Monthly Lubrication Work331
Carwell® Rust Inhibitor332
Protecting Cranes from Corrosion332
Cleaning Procedures332
Inspection and Repair333
Application333
Areas of Application333
General338
Installing Cable on the Hoist338
Cable Reeving338
Dead-End Rigging/Wedge Sockets339
Installing Wedge and Socket340
Positioning/Removing the Hoist Cable341
Possible Reevings on the Main Boom342
Rigging Work for Crane Operation with the Main Boom348
Rigging348
Rigging Work for Crane Operation with the348
Unrigging349
Removable Counterweight349
Counterweight Versions/Combinations352
Lifting Individual Counterweight Sections352
Rigging the Counterweight354
Unrigging the Counterweight355
Lower 3,000 Lb Tray Plate on the Counterweight Platform355
Check the Position of the Locking Pins for 3000 and 5,000 Lb Counterweight Sections6-20356
Check the Position of the Locking Pins for 3000 and 5,000 Lb Counterweight Sections356
Assembling Counterweight Versions/Combinations357
Assembling Counterweight Versions/ Combinations357
Counterweight Hoist Unit358
Rotating with the Rigged Counterweight359
Unlocking/Locking the Rear Counterweight Platform364
Rigging Work on the Main Boom366
Hook Block on the Bumper366
Hook Block on a Separate Vehicle366
Installing/Removing the Anti-Two Block Switch372
Locking/Unlocking the Anti-Two Block Switch376
Anemometer and Boom Position Indicator Light376
Other Rigging Work377
Cameras for Crane Operation377
Hoist Maintenance Platform378
Slinging Points for Personal Protective Equipment378
Boom Extensions379
Installing the Folding Boom Extension380
Extension Erecting Warnings and Requirements381
Erecting Procedure: 35 Ft (10.5 M) Base Extension381
Erecting Procedure: 58 Ft (17.7 M) Extension386
Extension Electrical Connections392
Connecting the Anti-Two Block Switch394
Extension Hydraulic Connections (Optional Hydraulic Extension)394
Extension Hydraulic Connections394
Hydraulic Extension)394
Folding Deflection Sheaves397
Positioning/Removing the Hoist Cable398
Mechanical Luffing Boom Extension (Adjustable Boom Extension)399
Stowing the Folding Boom Extension400
Boom Extension Removal408
Installing and Removing the 26 Ft (8 M) Extension Insert412
M (11.4 Ft) Manual Off-Settable Heavy Duty Boom Extension417
Separating Manual Off-Settable Heavy Duty Boom Extension from Lattice Extension6-81417
Separating Manual Off-Settable Heavy Duty Boom Extension from Lattice Extension417
Installing Manually Offsetable Heavy Duty Boom Extension418
Setting Heavy Duty Boom Extension Manual Offset418
Removing the Manual Offsetable Heavy Duty Extension418
Setting Heavy Duty Boom Extension Manual418
Offset418
M (11.4 Ft) Hydraulic Off-Settable Heavy Duty Boom Extension419
Separating Hydraulic Off-Settable Heavy Duty Boom Extension from Lattice Base Extension6-83419
Separating Hydraulic Off-Settable Heavy Duty Boom Extension from Lattice Base Extension419
Removing the Hydraulic Offsetable Heavy Duty Extension422
Auxiliary Single-Sheave Boom Nose (Optional Equipment)422
Identification422
Auxiliary Single-Sheave Boom Nose422
Installing/Removing Auxiliary Single-Sheave Boom Nose423
Installing/Removing Auxiliary Single-Sheave423
Boom Nose423
Removing the Auxiliary Single-Sheave Boom Nose424
Rigging the Auxiliary Single-Sheave Boom Nose424
Rigging in Transport Position424
Rigging in Working Position424
Attaching and Removing Hoist Cable424
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose424
Anti-Two Block Switch424
Raising and Setting down the Main Boom with Rigged Lattice Extension424
Nose424
Telescoping with Rigged Lattice Extension425
Operating with the Lattice Extension425
Procedure if the Permissible Wind Speed Is Exceeded425
Anti-Two Block Troubleshooting425
Procedure if the Permissible Wind Speed Is425
Exceeded425
Rear Axle Locking Pins426
Installing Rear Axle Locking Pins426
Removing Rear Axle Locking Pins426

Manitowoc Grove TMS9000-2 Series - Page 2

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