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Maxsine EP3 E Series - User Manual

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Servo drive
GL1A0/GL1A8/GL3A0/GL5A5/GL7A5/GL120/GL160
GL190/GL240/GH2A0/GH3A5/GH5A4/GH8A5/GH130
GH170/GH210/GH260/GH320/GH390
Maxsine
EP
3 E series
PROFINET
AC servo drive
User Manual
(The fourth edition)
Wuhan Maxsine Electric Co., Ltd

Table of Contents

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Summary

Safety Precautions

1. Service conditions

General environmental requirements for safe operation and longevity of the servo driver.

2. Wiring

Critical guidelines for electrical connections to prevent hazards and ensure proper function.

Chapter 1 Product Inspection and Installation

1.1 Product Inspection

Procedures for checking the servo driver and motor for damage or loose parts after unpacking.

1.2 Product Nameplate

Information conveyed by the product's identification label for model and specifications.

1.3 Product Front Panel

Identification and layout of components and connectors on the servo driver's front interface.

1.4 Servo Driver Installation

Guidelines for environmental conditions and mounting methods for optimal performance and safety.

1.5 Servo Motor Installation

Recommended environmental conditions and installation procedures for the servo motor.

1.6 Motor Rotation Direction Definition

Clarifies the definition of positive and reversal rotation for motor shaft movement.

Chapter 2 Wiring

2.1 System Construction and Wiring

Diagrams and instructions for connecting the servo driver, motor, and associated components.

2.2 Brake Resistance Adaptation

Specifications for internal and external brake resistors based on drive series and model.

2.3 Connection of Reactor

Guidance on connecting a DC reactor to suppress high-order harmonics in the power supply.

2.4 X1 Control Signal Terminal

Details on the DB25 connector for host controller signals, including pinouts and functions.

2.5 X2, X3 Encoder Signal Terminals

Information on connecting encoder signals using DB9 sockets for serial and BISSC communication.

2.6 X5, X6 PROFINET Network Port

Description of the PROFINET network ports for communication and their terminal interfaces.

2.7 Standard Wiring Diagram

A general overview of control wiring connections, exemplified by the GL7A5 model.

Chapter 3 Front Panel Operation

3.1 Driver Panel Description

Overview of the servo driver's front panel, including display, buttons, and interfaces.

3.2 Main Menu

Explanation of the main menu structure and navigation using front panel buttons.

3.3 Status Monitor

How to check various operational states and parameters displayed on the driver's panel.

3.4 Parameters Setting

Step-by-step guide for selecting and modifying parameter values via the front panel interface.

3.5 Parameter Management

Procedures for writing, reading, and resuming default values for parameters.

3.6 Auxiliary Functions

Accessing and utilizing special functions like encoder reset and alarm clearance.

3.7 Parameter Default Value Recovery

Steps to restore all parameters to their factory default settings when needed.

Chapter 4 Running

4.1 Trial Running with No Load

Procedures for initial testing of the driver and motor without load to verify wiring and basic operation.

4.2 Position Control Mode

Configuration and usage of the driver for precise positioning tasks in various machinery.

4.3 Speed Control Mode

Guidelines for operating the driver in speed control mode for applications requiring accurate speed regulation.

4.4 Torque Control Mode

Information regarding torque control functionality, noted as needing improvement.

4.5 Gain Adjustment

Tuning parameters for current, speed, and position control loops to optimize system performance.

4.6 Resonance Suppressions

Methods using filters to mitigate mechanical resonance and improve system stability.

4.7 Absolute Value Encoder Setting

Configuration for multi-turn position saving and initialization of absolute value encoders.

4.8 Over Travel Protection

Setting up safety functions to stop the motor when movement exceeds defined limits.

4.9 Torque Limit

Parameters for limiting the output torque to protect machinery and prevent overloads.

4.10 Timing Chart of Operation

Diagrams illustrating the sequence of operations during power-on and servo-ON commands.

4.11 Electromagnetic Brake

Configuration and operation of the electromagnetic brake for holding the motor shaft when stopped.

Chapter 5 Parameters

5.1 Parameter List

Comprehensive listing of all configurable parameters, their types, ranges, and default values.

5.2 DI Function List

Mapping of digital input (DI) ordinal numbers to specific functions and their explanations.

5.3 DO Function List

Mapping of digital output (DO) ordinal numbers to specific functions and their explanations.

5.4 Parameter Description

Detailed explanations for each parameter, including their meaning, range, and usage.

Chapter 6 Communication Function

6.1 PROFINET Communication

Details on PROFINET IO, PROFIDrive, communication protocols, and status indicators.

6.2 Drive Mode

Explanation of the servo state machine and control command/status switchover logic.

6.3 Operating Mode

Overview of supported operating modes like AC1, AC3, AC4, and their functions.

6.4 Pattern Common Function

Configuration and usage of Touch Probe functions for capturing positional data.

Chapter 7 Alarm

7.1 Diagnostic Information

Categorization of servo drive alarms based on their root cause and nature.

7.2 Alarm List

A detailed table listing all alarm codes, their names, contents, and clearance methods.

7.3 Alarm Cause and Handling

Troubleshooting guides for common alarms, identifying potential causes and providing corrective actions.

Chapter 8 Specifications

8.1 Driver Model

Breakdown of the driver model naming convention and associated specifications.

8.2 Drive Size

Physical dimensions and mounting information for various drive models.

8.3 Drive Specification

Summary of key electrical and functional specifications across different drive series.

8.4 Motor Adaptation Sheet of Driver

Compatibility chart matching servo motor types with recommended and adaptable driver models.

8.5 Servo Motor Model

Explanation of the servo motor model naming structure and its components.

8.6 Servo Motor Wiring

Diagrams and terminal explanations for winding, brake, and encoder connections for servo motors.

Maxsine EP3 E Series Specifications

General IconGeneral
SeriesEP3 E Series
CategoryServo Drives
Input Voltage200-240 VAC
Control ModesPosition, Speed, Torque
IP RatingIP20
Continuous CurrentVaries by model
FeedbackIncremental encoder, Absolute encoder
Communication InterfaceRS-485, CANopen
Protection FeaturesOvervoltage, Overcurrent
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 70°C
Humidity90% RH non-condensing
Vibration Resistance5.9 m/s² (0.6 G)
Dimensions (W x H x D)Varies by model
WeightVaries by model