Perkins Phaser Series - Page 288

COOLING SYSTEM 21
To fit
1 Renew the joint (21A.26/A7) between the flange
face of the intercooler and the induction manifold.
The joint is fitted dry.
Caution: Do not use force to fit the outlet pipe of
the tube stack into the induction manifold.
2 Carefully lift the intercooler into the induction
manifold. Do not damage the inlet pipe of the tube
stack which must be put into position carefully to
allow entry into the manifold.
3 Fit the 14 setscrews which secure the intercooler
assembly to the induction manifold and apply a
torque tension of 22 Nm (16 lb ft) 2,2 kgf m to the
fasteners in the sequence shown in (A).
4 Fit a new "O" ring (A2) into the flange. Fit the
flange (A3) with the two setscrews (A4) onto the
outlet pipe (A6) of the tube stack. Tighten the
flange to the manifold and apply a torque tension of
7 Nm (5 lbf ft ) 0,7 kgf m.
5 Fit the inlet and the outlet hoses for the tube
stack and fasten the hose clips.
6 Fit the air hose from the turbocharger to the
intercooler assembly and tighten the hose clips (A9)
and (A10).
7 Operate the engine and check for coolant and air
leaks.
Perkins Phaser/1000 Series, April 1995 21A.27