Perkins Phaser Series - Data and Dimensions

CYLINDER BLOCK ASSEMBLY 16
Data and dimensions
Note: This information is given as a guide for personnel engaged on engine overhauls. The dimensions
which are shown are those which are mainly used in the factory. The information applies to all engines,
unless an engine type code is shown.
Cylinder block assembly
Cylinder block
Height between top and bottom faces . . . . . . . . . . . . . . . . . . . 441,12/441,33 mm (17.367/17.375 in)
Diameter of parent bore for cylinder liner . . . . . . . . . . . . . . . . . . . 104,20/104,23 mm (4.103/4.104 in)
Depth of recess for flange of cylinder liner . . . . . . . . . . . . . . . . . . . . . . 3,81/3,91 mm (0.150/0.154 in)
Diameter of recess for flange of cylinder liner . . . . . . . . . . . . . . . . 107,82/107,95 mm (4.245/4.250 in)
Diameter of parent bore for main bearing . . . . . . . . . . . . . . . . . 80,416/80,442 mm (3.1660/3.1670 in)
Camshaft bore diameter:
- Four cylinder engines:
Number 1 (for bush) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55,56/55,59 mm (2.188/2.189 in)
Number 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,55/50,60 mm (1.990/1.992 in)
Number 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,04/50,09 mm (1.970/1.972 in)
- Six cylinder engines:
Number 1 (for bush) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55,56/55,59 mm (2.188/2.189 in)
Number 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,55/50,60 mm (1.990/1.992 in)
Number 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,29/50,34 mm (1.980.1.982 in)
Number 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,04/50,09 mm (1.970/1.972 in)
Bore of bush for number 1 camshaft journal . . . . . . . . . . . . . . . . . . . 50,79/50,85 mm (2.000/2.002 in)
Cylinder liners
Type:
- Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, interference fit, flanged
- Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, transition fit, flanged
- Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, transition fit, flanged, with flame ring
partially finished liner . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, interference fit, flanged, with flame ring
- AE, YE, 110Ti and 135Ti AD lists:
- Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, interference fit, flanged, with flame ring
Outside diameter of production liner . . . . . . . . . . . . . . . . . . . . . . . 104,25/104,28 mm (4.105/4.106 in)
Interference fit of production liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,03/0,08 mm (0.001/0.003 in)
Inside diameter of production liner . . . . . . . . . . . . . . . . . . . . . . . . 100,00/100,03 mm (3.937/3.938 in)
Transition fit of service liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +/- 0,03 mm (+/- 0.001 in)
Inside diameter of service liner (fitted) . . . . . . . . . . . . . . . . . . . 100,04/100,063 mm (3.9385/3.9395 in)
Inside diameter of service liner with a flame ring (fitted) . . . . . . . . 100,00/100,063 mm (3.937/3.939 in)
Maximum permissible wear of liner bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,25 mm (0.010 in)
Thickness of flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,81/3,86 mm (0.150/0.152 in)
Relative position of top of liner flange to top face of cylinder block . . . . . . . 0,10 mm (0.004 in) above
0,10 mm (0.004 in) below
Perkins Phaser/1000 Series, April 1995 16A.13