ENGINE
2.23
NOTE: Inspect all parts for wear or damage during disassembly. Replace all seals, O-rings,
and gaskets with Genuine Polaris parts during assembly.
Disassembly -- Liberty t 440 / 600 Liquid
1. Remove carburetor mount adaptors, reed cages,
stuffers, and oil pump. Note position of stator wire
guide.
Measure air gap between fiber reed and reed block
as shown. The air gap should not exceed .015s (.4
mm). If clearance is excessive DO NOT attempt to
reverse the reeds to reduce the air gap.
Always
replace them if damaged.
Check each fiber reed for
white stress marks or missing material. Replace if
necessary.
2. Remove V.E.S. (if applicable).
3. Remove cylinder head cover and inspect O-rings
and sealing surfaces for damage or debris. Use
new O-rings upon assembly.
Reed Pedal
Clearance .015s
(.38 mm) max.
Exaggerated
for illustration
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