ENGINE
2.31
Assembly, Cont.
33. Install water pump cover with new gasket.
34. Install new exhaust manifold gaskets and
manifold.
35. Assemble V.E.S. valve. Refer to V.E.S.
procedures on pages 2.36-2.39.
36. Install reed valves, stuffers, and carburetor
adaptors. Place stator wire guide on Mag side
carburetor adaptor bolt.
37. Install stator assembly, aligning timing marks or
marks made upon disassembly. Seal stator wires
with high temperature silicone sealant. Install and
tighten stator screws to specification.
38. Measure trigger (pulse) coil gap and compare to
specification.
Water Pump Cover Bolt Torque:
9 Ft lbs (12.5 Nm)
Exhaust Manifold Bolt Torque:
16 Ft lbs (22 Nm)
Seal
Stator
Wires
Apply
Loctitet
262 to
Taper
Stator Screw Torque
60 in. lbs. (7 Nm)
Trigger (Pulse) Coil Gap
Minimum: .020s (.5mm )
Maximum: .040s (1.0mm )
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