EasyManua.ls Logo

Preferred FlexFit 110 User Manual

Default Icon
124 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FlexFit 110 Linkageless Control
Instruction Manual
Copyright © 2018 Preferred Instruments – All Rights Reserved Worldwide
Linkageless Control
PREFERRED
PREFERRED
UTILITIES MFG CORPORATION
31-35 South Street, Danbury, CT 06810 | www.PREFERRED-MFG.com | (203) 743-6741Revision 1.0

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Preferred FlexFit 110 and is the answer not in the manual?

Preferred FlexFit 110 Specifications

General IconGeneral
BrandPreferred
ModelFlexFit 110
CategoryController
LanguageEnglish

Summary

Section 1 – Description

Burner Management System

Explains the BMS logic for burner sequencing, flame supervision, and system diagnostics.

Combustion Control System

Details the CCS role in maintaining fuel/air ratio and modulating firing rate.

Section 2 – Installation

Electrical Noise Suppression

Provides methods to reduce electrical noise from VSDs and ignition transformers.

General Wiring Requirements

Outlines rules for physically separating AC and DC wiring and proper grounding.

Installation Warnings and Notes

Contains critical safety warnings and notes for installers.

Burner Management System (Flame Safeguard) Installation

Guides the installation of the BMS/Flame Safeguard component.

Combustion Control Installation

Details the installation process for the FlexFit-CC combustion controller.

Servo Installation

Provides comprehensive instructions for installing and wiring the FlexFit servos.

Servo Wiring

Details the wiring procedures for standard servo connections.

ZP Oxygen Sensor Installation

Provides a step-by-step guide for installing the ZP oxygen sensor.

Oxygen Sensor Wiring

Details the wiring diagram for connecting the ZP oxygen sensor to the FlexFit CC.

ZP Oxygen Sensor Calibration

Provides instructions for calibrating the ZP oxygen sensor.

Section 3 – Operation & Commissioning

Initial Steps

Details the preliminary steps before operating and commissioning the FlexFit.

Operating the FlexFit

Explains how to operate the FlexFit using its buttons and display interface.

Configuring Parameters

Guides the user through configuring the FlexFit's operational parameters.

Servo Setup

Details the process for setting up and calibrating the FlexFit servos.

Servo Setup Step 1 – Configure the Servos' Travel Limit Switches

Guides setting the minimum and maximum travel limit switches for each servo.

Servo Setup Step 2 – Configure the Servos' Addresses

Explains how to assign unique addresses to each servo in the daisy chain.

Servo Setup Step 3 – Configure the Servos' Functions and Feedback Data

Covers assigning functions and configuring feedback types for each servo.

Servo Setup Step 4 – Configure the Servos' Zero and Direction of Travel

Details the procedure for zeroing servos and setting their direction of travel.

Servo Setup Step 5 – Configure the Servos' Span by Seeking Limits

Guides setting the span limits for each servo using the feedback potentiometer signal.

Servo Setup Troubleshooting

Provides steps to troubleshoot servo issues if they are not working correctly.

Commission Mode

Explains how to enable commission mode to enter burner data and curves.

Curve Points

Guides the process of entering and revising combustion curve points.

Starting the Burner

Describes the steps to start the burner sequence during commissioning.

Verifying Positions and Curve Points

Explains how to verify the safety and efficiency of each curve point.

Tuning the Burner

Provides guidance on tuning the burner for optimal performance.

General Steps for Tuning the FlexFit PID Loop

Provides a step-by-step procedure for tuning PID loops in the FlexFit.

Section 4 – Parameters

Flame Safety

Covers parameters related to the FlexFit's flame safety functions.

Section 5 – Troubleshooting

General Troubleshooting Tips

Provides a methodical approach to troubleshooting burner control system issues.

"... Not at Position" Lockouts

Troubleshoots lockouts caused by servo or VSD deviations from setpoint.

ZP Oxygen Analyzer Troubleshooting

Guides troubleshooting for issues related to the ZP Oxygen Analyzer.

Common Problems & Solutions

Provides common problems and their corresponding solutions for the FlexFit.

Parameter Documentation Sheet

Flame Safety > Basic

Lists and defines basic flame safety parameters.

Flame Safety > Advanced

Lists and defines advanced flame safety parameters.

Flame Safety > Flex Sequences

Lists and defines parameters for flex sequences.

Fuel-Air > FD VSD

Lists and defines parameters for FD VSD fuel-air control.

Fuel-Air > Aux 2

Lists and defines parameters for Aux 2 fuel-air control.

Fuel-Air > O2 Analyzer

Lists and defines parameters for O2 Analyzer and O2 Trim.

Fuel-Air > O2 Trim

Lists and defines parameters for O2 Trim functionality.

Fuel-Air > FGR

Lists and defines parameters for Fuel-Air > FGR control.

Firing Rate > Basic

Lists and defines basic firing rate control parameters.

Related product manuals