Section 09 STEERING SYSTEM
Sub-Section 03 (GTS MODEL)
09-03-3
INSTALLATION
14, Grommet
Insert throttle cable through dashboard hole and
slide grommet on cable.
Insert grommet in dashboard hole and pull it from
inside bilge.
NOTE:
To ease installation, apply water on grom-
met.
Insert wires of monitoring beeper and start/stop
button.
17,29, Steering Stem and Handlebar
Insert spring washer
no. 15
and the shim
no. 16
onto steering stem.
Insert steering stem into support
no. 18
.
1. Steering stem
2. Grommet
3. Spring washer
4. Shim
Properly position steering stem arm
no. 10
on
steering stem. Make sure to insert stem tenon
into arm mortise.
Apply Loctite 271 (red) on threads of screw
no. 13
.
Install large flat washer
no. 19
, lock washer
no. 20
and screw
no. 13
. Torque screw to 40
N•m (30 Ibf•ft).
TYPICAL
1. Steering stem tenon
2. Steering stem arm
3. Mortise
4. Large flat washer with X
5. Lock washer
6. Screw, apply Loctite 271 and torque to 40 N•m (30 Ibf•ft)
Position 8 mm flat washer
no. 12
on steering
stopper screw then install locking plate
no. 9
over
steering stem head screw.
NOTE:
Ensure locking plate slot is inserted in
steering stopper screw.
Install a second 8 mm flat washer
no. 12
and se-
cure locking plate using jam nut
no. 11
. Torque
nut to 7 N•m (62 Ibf•
in
).
-
CAUTION
Always install large flat washer with the X
stamped side facing the lock washer.
F02K05A
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2
3
4
â—†
WARNING
The recommended torque and Loctite must
be applied on screw. Steering arm mortise
must seat properly on steering stem tenon.
F01K0VA
6
5
2
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