Section 11 HULL/BODY
Sub-Section 02 (ADJUSTMENT AND REPAIR)
11-02-28
– heavy-duty polisher
– power sander
– paint brush
– plastic container (mixing)
– spray gun
– plastic squeegee
Materials
– fiberglass mat
– fiberglass cloth
– polyester resin
– cardboard
– masking tape
– sandpaper
(100-grit, 220-grit, 320-grit, 400-grit, 600-grit,
1000-grit)
– 24-grit sanding disks
– Bombardier gelcoat putty
– Bombardier liquid gelcoat
– acetone
– cabosil
– epoxy filler
– medium compound (white)
– fine compound (white)
–wax
HULL INSERT REPAIR
For hull insert repair proceed as follows:
Cut plastic hull insert flush with hull using a saw.
1. Hull
2. Plastic hull insert
Mix epoxy glue (3M-05900), follow manufacturer
instructions.
Apply epoxy glue on aluminum insert (P/N 292
000 075) knurled surface and on plastic insert in-
ner bore.
1. Knurled surface
2. Inner bore
Install aluminum insert into plastic hull insert.
NOTE:
Align aluminum insert as much as possi-
ble with PTO flywheel.
1. Aluminum insert
NOTE:
The epoxy glue curing time is 30 minutes.
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2
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CAUTION
If you notice any clearance between plastic
insert and aluminum insert, fill gap with ep-
oxy glue to obtain good adhesion of alumi-
num insert.
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2
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