Section 03 ENGINE
Sub-Section 03 (REMOVAL AND INSTALLATION)
03-03-1
REMOVAL AND INSTALLATION 0
GENERAL
It is not necessary to remove engine from water-
craft for TOP END nor PTO FLYWHEEL AND
MAGNETO servicing. However engine removal is
necessary to repair BOTTOM END.
ENGINE REMOVAL
In order to remove engine from watercraft pro-
ceed as follows.
Jet Pump Removal
To withdraw jet pump, refer to PROPULSION
SYSTEM 08-02.
Drive System
To withdraw driveshaft(s), refer to PROPULSION
SYSTEM 08-03.
All Models
Electrical Connections
First, remove BLACK negative cable from battery,
then RED positive cable.
SP and GTS Models
Remove battery holding straps and disconnect
vent tube from battery.
Remove battery.
All Models
Disconnect temperature switch wire and spark
plug cables.
Disconnect magneto wiring harness.
TYPICAL — 717 ENGINES
1. Unplug connector
787 ENGINE
1. Unplug connector
Tuned Pipe
To remove tuned pipe, refer to ENGINE 03-08.
Air Intake Silencer
To remove air intake silencer, refer to FUEL SYS-
TEM 05-03.
Carburetor(s)
All Models Except the XP and HX
To remove carburetor(s), refer to FUEL SYSTEM
05-04.
-
CAUTION
Whenever removing engine from water-
craft, engine/jet pump alignment must be
performed.
â—†
WARNING
Always disconnect starter or battery cables
exactly in the specified order, BLACK nega-
tive cable first. It is recommended to discon-
nect electrical connections prior to dis-
connecting fuel lines.
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