Section 12 TECHNICAL DATA
Sub-Section 03 (GSX MODEL)
12-03-5
TIGHTENING TORQUES GSX (5624)
ENGINE
Exhaust manifold screw 40 N•m (30 lbf•ft) (3) (4)
Magneto flywheel nut 105 N•m (77 lbf•ft) (1)
Flywheel (PTO side) 110 N•m (81 lbf•ft)
Crankcase screws M8 24 N•m (17 lbf•ft) (3) (4)
M10 40 N•m (30 lbf•ft) (3) (4)
Crankcase/engine support nuts 35 N•m (26 lbf•ft) (1)
Engine mount/hull 25 N•m (18 lbf•ft) (1)
Cylinder head screws 24 N•m (17 lbf•ft) (1) (4)
Crankcase/cylinder screws 40 N•m (30 lbf•ft) (3) (4)
Tuned pipe flange screws/nut 40 N•m (30 lbf•ft) (1)
Tuned pipe fixation screws 25 N•m (18 lbf•ft) (1)
Flame arrester screws 10 N•m (88 lbf•
in
)(1)
Magneto housing cover screws 9 N•m (80 lbf•
in
)(5)
Starter mounting screws 22 N•m (16 lbf•ft) (1)
Starter lock nuts 7 N•m (62 lbf•
in
)
Spark plugs 24 N•m (17 lbf•ft) (5)
JET PUMP
Impeller 70 N•m (52 lbf•ft) (2)
Pump/hull nuts 31 N•m (23 lbf•ft) (1)
Venturi/pump housing screws 21 N•m (16 lbf•ft) (1)
VTS ring screws 14 N•m (10 lbf•ft)
(1)
Pump housing cover screws 4 N•m (35 lbf•
in
)(1)
Inlet grate screws 8 N•m (71 lbf•
in
)(1)
Riding plate screws 22 N•m (16 lbf•ft) (1)
STEERING
Cable retaining block bolts 6 N•m (53 lbf•
in
)
Steering cable/stem arm bolt 3 N•m (26 lbf•
in
)
Steering stem arm bolts 6 N•m (53 lbf•
in
)
Handlebar clamp bolts 26 N•m (19 lbf•ft)
Steering cable ball joint bolt (nozzle) 7 N•m (62 lbf•
in
)
Steering support bolts 15 N•m (11 lbf•ft) (1)
Handlebar grip screw 14 N•m (10 lbf•ft)
ADDITIONAL INFORMATION: apply where indicated; (1) Loctite 242 (blue)
(2) Loctite 271 (red)
(3) Loctite 515
(4) Synthetic grease
(5) Anti-seize lubricant
;
WARNING: Correct torques and use of Loctite must be strictly followed.