Siemens SINUMERIK 840C - Table of Contents

Contents
1 Prerequisites and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2.1 Information on module handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2.2 Grounding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.3 Position encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.4 Cable laying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.5 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.6 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.7 Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.8 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.9 Overall state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.10 Jumpering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.2.11 Position control, input and measuring system resolution . . . . . . . . . . 1–5
1.2.12 Input units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.3 Standard/Export version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.4 Installation Checklist 840C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
1.5 Voltage and functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.5.1 Self-test and system start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.6 Loading data into the NCK on starting up the control (as from SW 2) 1–11
2 General Reset and Standard Start-Up . . . . . . . . . . . . . . . . . . . . . 2–1
2.1 First installation and start-up of control (as from SW 3) . . . . . . . . . . 2–1
2.1.1 Erasing the S-RAM area of the NCK (as from SW 6) . . . . . . . . . . . . 2–1
2.2 Standard installation and start-up as flowchart (as from SW 3) . . . . . 2–2
2.3 Select general reset mode (as from SW 3) . . . . . . . . . . . . . . . . . . . 2–3
2.4 General reset (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
2.5 Memory configuration (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . 2–6
2.6 Loading machine data (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . 2–8
2.7 Deselect general reset mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.8 Standard installation short version (up to SW 2) . . . . . . . . . . . . . . . 2–11
2.9 General reset (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13
2.10 Standard installation and start-up as flowchart (up to SW 2 only) . . . . 2–15
2.11 Enter PLC machine data (up to SW 2 only) . . . . . . . . . . . . . . . . . . . 2–16
2.12 Enter NC machine data (up to SW 2 only) . . . . . . . . . . . . . . . . . . . 2–17
2.13 Axis installation (simplified, up to SW 2 only) . . . . . . . . . . . . . . . . . . 2–18
2.14 Spindle installation (Example: one spindle, up to SW 2 only) . . . . . . . 2–19
3 PLC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 PG function via MMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.3 PLC general reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.4 Procedure for starting up the PLC . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.5 PLC diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3.5.1 LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3.5.2 System initialization program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
3.5.3 ISTACK, detailed error coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
3.5.4 PLC status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3.5.5 Timeout analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13
3.6 Procedure for error search after PLC stop . . . . . . . . . . . . . . . . . . . 3–13