At operating hours
1000 h
2000 h
3000 h
4000 h
5000 h
6000 h
7000 h
8000 h
9000 h
10000 h
Carried
out
Lift mast rollers: lubricate with all-purpose grease. If necessary, install lubricating
nipples.
Lift mast rollers: check the condition and check the setting.
Guide elements: check the lateral play.
Guide elements: lubricate with all-purpose grease.
Load fork: check the condition and function of the latches.
Load fork: visually inspect for bends, measure if necessary.
Load fork: if you suspect there are cracks, check using the dye penetrant procedure.
Adjustable fork: lubricate sliding surfaces with all-purpose grease.
Swivel drive: check that the eight screws between the swivel drive and the front end
are securely fastened.
2000-hour maintenance schedule
At operating hours
2000 h
4000 h
6000 h
8000 h
10000 h
Carried
out
Gearbox
Gearbox: visually inspect the shaft/hub connection between the traction motor and
gearbox and clean the connection if necessary.
Gearbox: add new lubricant to the shaft/hub connection between the traction motor
and gearbox. Refer to the lubricant overview.
Gearbox: perform an oil change (every 4000 hrs).
Hydraulics
Hydraulic system: oil change.
Chassis, bodywork and fittings
M24 screw connection between the welded chassis, the rear of the cast and the col-
lision protection: check for secure attachment with a torque of Ma = 660 Nm.
Final tasks
Test drive: check all functions and special functions according to the order.
Service adhesive label: attach.
Regular care and maintenance
5
2000-hour maintenance schedule
1035231 804 2502 EN - 04/2020