1000-hour maintenance schedule
At operating hours
1000 h
2000 h
3000 h
4000 h
5000 h
6000 h
7000 h
8000 h
9000 h
10000 h
Carried
out
Preparatory tasks
Industrial truck: clean or have it cleaned by the operating company.
Nameplate: identify the industrial truck.
Controller: read out the operating hours.
Gearbox
Gearbox: check for noise and leakages.
Gearbox: check the oil level, top it up if necessary.
Gearbox: first oil change after 1000 operating hours and every 4000 operating hours
thereafter.
Drive unit: check the tightness of the screw connection to the chassis (ensure the
appropriate torque).
Traction motor bearings: check for operating noise.
Traction motor bearings: replace if necessary.
Chassis, bodywork and fittings
Bearing points and joints: check and lubricate.
Doors, flaps and covers: check function.
Doors, flaps and covers: check the mounting and condition.
All moving parts: lubricate with a suitable lubricant.
Overhead guard: visually inspect the weld seams; use a dye penetrant procedure if
you suspect there are cracks.
Overhead guard: visually inspect for damage and deformations.
Rail switches: check the function and condition.
Support screws in the chassis: check the setting according to the specifications on
the nameplate. Adjust as necessary.
Battery compartment door and battery compartment hood: check and adjust as nec-
essary.
Battery compartment door and battery compartment hood: check and adjust as nec-
essary.
Battery compartment: check that the battery is securely positioned and check side
stops on the battery.
Chassis frame
Drive wheel: check the condition and check for wear and any foreign objects.
Regular care and maintenance
5
1000-hour maintenance schedule
995231 804 2502 EN - 04/2020
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