POWER UNIT 6-37
REASSEMBLY
Reassembly is reverse order of disassembly with the special
attention to the following steps:
PISTON TO CONROD
1. Apply engine oil to piston pin 2, piston pin bore and conrod
3.
2. Fit conrod to piston 1 as shown in figure and insert piston
pin through piston and conrod.
3. Install piston pin circlips 4.
NOTE:
• Reinstall the conrod to the original direction.
• Install the circlips with a gap facing either up or down as
shown in the figure.
PISTON RING TO PISTON
Oil ring
1. Apply engine oil to piston rings.
2. Install spacer 1 first, then side rails 2 to piston.
• If original components are not replaced, each piston,
piston pin and conrod is to be assembled and
installed in its original order and position.
• Do not re-use the gasket, oil seal, O-ring and circlip
once removed. Always use new parts.
or
When installing spacer, do not allow ends to overlap
in the groove.
INCORRECT
CORRECT
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