Suzuki DF15 - Cylinder Head and Camshaft Service

POWER UNIT 6-9
CYLINDER HEAD ASSEMBLY
(Cylinder head/Valve/Camshaft)
REMOVAL
Prior to removing cylinder head:
• Remove the power unit. (See page 6-2 to 6-6.)
1. Remove the two (2) bolts and intake manifold 1.
2. Loosen and remove eight (8) bolts.
Remove the cylinder head assembly and head gasket.
ASSEMBLY
Assemble in reverse order of removal paying special attention to
the following steps.

1. Insert the dowel pins 1 and place a new cylinder head gas-
ket 2 into position on cylinder.
NOTE:
Before installing cylinder head gasket, apply sealant to both sur-
faces of the hatched areas shown in illustration.
 99000-31140 : SUZUKI BOND “1207B”
2. Position cylinder head assembly on cylinder.
3. Apply engine oil to cylinder head bolts.
4. Lightly seat all cylinder head bolts at first.
According to tightening order in figure, tighten bolts to 1/3 of
specified torque, then 2/3 of specified torque and finally to
full specified torque.
 Cylinder head bolt : 27 N·m (2.7 kg-m, 20.0 lb-ft)
Do not re-use gasket. Always use a new gasket.
1
8
5
7
3
4
2
6