Suzuki DF15 - Lower Unit Removal and Disassembly Procedures

8-2 LOWER UNIT
REMOVAL & DISASSEMBLY

1. Loosen the clutch rod lock nut 1.
To separate the clutch rod from the shift rod, unscrew the
turnbuckle 2.
2. Remove four bolts and separate gearcase from driveshaft
housing.
3. Place a drain pan under oil drain plug.
Remove oil drain plug 3 first then oil level plug 4 and allow
gear oil to drain.
4. Remove bolt and zinc 5 (if necessary).
5. Remove cotter pin 6 from the propeller shaft and remove
propeller nut 7.
6. Remove washer 8, spacer 9, propeller 0 and stopper A
from propeller shaft.
Before removing lower unit:
• Disconnect spark plug caps from all spark plugs.
• Disconnect the battery cable.