6-40 POWER UNIT
6. Apply engine oil to crank journal, crank pin and conrod.
7. Install crankshaft in cylinder.
NOTE:
When installing crankshaft to cylinder, be sure to fit oil seal tabs
in grooves of cylinder.
8. Apply engine oil to conrod cap.
9. Install dowel pins 1 and conrod cap 2 to conrod.
10. Apply engine oil to conrod cap bolts.
11. Tighten bolts to specified torque.
Conrod cap bolt: 12 N·m (1.2 kg-m, 8.5 lb-ft)
CRANKCASE TO CYLINDER
1. Clean mating surface of cylinder and crankcase.
2. Apply the bond to mating surface of crankcase as shown.
99000-31140: SUZUKI BOND “1207B”
A – Fitting surface of the oil seal (Apply the bond.)
B – Groove for the oil seal tab (Do not apply the bond.)
C – Mating surface of the crankcase (Apply the bond.)
Reassemble each conrod cap to its original position.
Apply bond to mating surface only. Do not allow bond
to contact surface of bearing.
– marked area
– marked area
– marked area
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