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Textron Jacobsen 600 Series - User Manual

Textron Jacobsen 600 Series
332 pages
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Technical Repair Manual
600 Series Turfcat
Models 69168 & 69169

Table of Contents

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Textron Jacobsen 600 Series Specifications

General IconGeneral
BrandTextron
ModelJacobsen 600 Series
CategoryLawn Mower
LanguageEnglish

Summary

Section 1: Introduction

1 A General Information

Provides an overview of the manual's scope, how to use it, and general operational advice.

Replacement Parts

Details procedures for ordering replacement parts and how to ensure correct part identification.

California Proposition 65 Warning

States warnings regarding chemicals known to cause cancer or birth defects.

Specifications

Lists technical specifications for the tractor's engine, hydraulic, and traction systems.

SERIAL NUMBERS

Explains the location and importance of tractor serial numbers for service and parts.

GENERAL CLEANING

Provides guidelines for cleaning components before performing repairs or maintenance.

SAFETY

Outlines general safety practices and the meaning of signal words used in the manual.

Torque Values

Torque Specifications - Standard

Lists torque values for American National Standard Fasteners by size and grade.

Torque Specifications - Metric

Lists torque values for Metric Fasteners by size and grade.

Section 2: Controls

2 A Service Tools, Materials, and Specifications

Lists required tools, materials, and relevant specifications for control system service.

2 B Failure Analysis

Provides a troubleshooting table for common control problems, causes, and remedies.

2 C Control Adjustments

Details procedures for adjusting various controls like throttle, neutral switch, and brakes.

Section 3: Engine

3 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for engine service and related components.

3 B Failure Analysis

Provides troubleshooting for common engine starting, running, and overheating issues.

3 C General Instructions

General guidelines for engine service, including cleaning and safety precautions.

3 D Engine

Covers engine maintenance, including belts, oil, air cleaner, cooling, exhaust, and fuel systems.

Section 4: Drive Train

4 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for drive train components.

4 B Failure Analysis

Troubleshooting table for common drive train problems and their remedies.

4 C Drive System Repairs and Adjustments

Procedures for repairing and adjusting the drive system, including pump coupling and wheel motors.

Section 5: Brake System

5 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for brake system service.

5 B Failure Analysis

Troubleshooting table for common brake problems and their remedies.

5 C Parking Brake

Details the parking brake system, including linkage, disassembly, and adjustment.

Section 6: Steering

6 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for steering system service.

6 B Failure Analysis

Troubleshooting table for common steering problems like noise, wandering, and hard steering.

6 C Steering Unit

Covers the steering unit, including its removal, disassembly, inspection, and assembly.

6 D Steering Cylinder

Details the steering cylinder, including removal, disassembly, assembly, and installation.

6 E Steering Axle Adjustment

Instructions for adjusting steering components like tie rod and toe-in.

Section 7: Wheels and Tires

7 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for wheel and tire service.

7 B Failure Analysis

Troubleshooting table for common wheel and tire problems like hard ride and poor traction.

7 C Tire Service

General information and service procedures for tires, including inflation and sealant.

Section 8: Hydraulics

8 A Repair, Service Tools, and Materials

Lists tools, materials, and specifications for hydraulic system service.

8 B Failure Analysis

Troubleshooting table for common hydraulic system problems.

8 C General Instructions

General guidelines and precautions for all hydraulic system service procedures.

8 D Hydrostatic Traction Pump

Details the hydrostatic traction pump, including removal, disassembly, inspection, assembly, and installation.

8 E Front and Rear Traction Motors

Covers traction motors, their circuits, repair, and troubleshooting.

8 F Implement Pump

Details the implement pump, including removal, repair, and installation.

8 G Deck Valve

Information on the deck valve, including removal, repair, and installation.

8 H Deck Motor

Covers the deck motor, including removal, repair, and installation.

8 I Lift;Lower Valve

Details the lift/lower valve, including removal and installation.

8 J Lift Cylinder

Covers the lift cylinder, including disassembly, inspection, assembly, and installation.

8 K Hydraulic Oil Cooler

Details the hydraulic oil cooler, including removal and installation.

8 L Hydraulic Field Test Procedures

Describes field tests for hydraulic system components like pumps, motors, and cylinders.

8 M Hydraulic Instrument Tests

Procedures for testing hydraulic system pressure and flow using instruments.

8 N Hydraulic Schematics

Provides hydraulic schematic diagrams and color codes for system interpretation.

Section 9: Chassis

9 A Service Tools, Materials, and Specifications

Lists tools, materials, and specifications for chassis components.

9 B Failure Analysis

Troubleshooting table for common chassis problems.

9 C Fuel Tank

Details the fuel tank, including general information, removal, and installation.

9 D Hydraulic Tank

Covers the hydraulic tank, including general information, removal, and installation.

9 E Lift Cylinder

Details the lift cylinder, including general information, removal, inspection, and installation.

9 F Steering Axle

Covers the steering axle, including general information and repair procedures.

9 G Rollover Protection Structure (ROPS)

Information on the optional ROPS installation and related safety precautions.

Section 10: Electrical System

10 A Repair, Service Tools, and Materials

Lists tools, materials, and specifications for electrical system service.

10 B Failure Analysis

Troubleshooting table for common electrical system problems.

10 C General Instructions

General guidelines for electrical system repair and testing using a multimeter.

10 D Battery

Details battery maintenance, charging, testing, and related precautions.

10 E Charging System

Covers charging system tests, including alternator voltage and regulator tests.

10 F Starter

Provides information and tests for the starter motor and solenoid.

10 G Switches

Procedures for testing various switches like seat, ignition, neutral, and PTO.

10 H Senders

Testing procedures for temperature, oil pressure, and fuel senders.

10 I Relays and Solenoids

Explains relay and solenoid functions and provides testing procedures.

10 J Fuses & Circuit Breakers

Procedures for testing fuses and circuit breakers.

10 K Glow Plugs

Information and testing procedure for the engine glow plugs.

10 L Gauges

General information and testing procedures for fuel and temperature gauges.

10 M Wiring Diagrams and Component Locations

Illustrates component locations and provides electrical schematics.

Section 11: Preventive Maintenance

11 A General

General information on preventive maintenance, specifications, scheduling, and administration.

11 B Lubrication and Maintenance Schedules

Details lubrication and maintenance schedules based on operating hours.

Section 12: Attachments

12 A Repair, Service Tools, and Materials

Lists tools, materials, and specifications for attachment service.

12 B Failure Analysis

Troubleshooting table for common attachment problems.

12 C General Instructions

General guidelines and preparation steps for repairing TurfCat mower attachments.

12 D Mower Deck

Covers mower deck service, including inspection, removal, installation, and blade service.

12 E Flail Mower

Details flail mower service, including inspection, removal, installation, and lubrication.

Section 13: Options

13 A Specifications

Lists specifications for available optional equipment.

13 B Rear CounterWeights

General information about rear counterweights for improving machine balance and traction.

13 C Spark Arrestor

General information about the optional spark arrester and its function.

13 D Differential Lock

Information on the optional differential lock system and its flow divider.

13 E Tie Down Brackets

General information about the optional tie-down brackets for securing the tractor.

Section 14: Miscellaneous

14 A Decal Locations

Shows the locations of various safety and warning decals on the machine.

14 B Conversion Charts

Provides conversion charts for millimeters to decimals, fractions, and US to metric units.

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