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Jacobsen 600 Series
Textron Jacobsen 600 Series User Manual
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Technical Repair Manual
600 Series Turfcat
Models 69168 & 69169
2
Table of Contents
Section 2 Controls
15
Table of Contents
15
Specifications
17
Service Tools, Materials, and Specifications
17
Materials Required
17
Failure Analysis
19
General
19
Control Adjustments
21
General
21
Throttle
21
Neutral Switch
22
Traction Pedal Neutral Adjustment
22
Maximum Transport Speed
23
Parking Brake
23
Brake Interlock Switches
24
Gauges and Instruments
25
Repair
25
Section 3 Engine
27
Materials Required
29
Specifications
29
Failure Analysis
31
General
31
Cleaning
33
Contents
33
Engine
33
General Instructions
33
Engine Belt
35
General
35
Air Cleaner
36
Engine Oil
36
Radiator Service
37
Exhaust System
42
Fuel System
42
Engine Removal
45
Engine Installation
47
Section 4 Drive Train
49
Materials Required
51
Service Tools, Materials, and Specifications
51
Specifications
51
Failure Analysis
53
General
53
Drive System
55
Drive System Repairs and Adjustments
55
General
55
Traction Pump Coupling
55
Hydraulic Wheel Motors
56
Section 5 Brake System
57
Brake System
59
Materials Required
59
Service Tools, Materials, and Specifications
59
Specifications
59
Failure Analysis
61
General
61
Parking Brake
61
General
63
Linkage
63
Section 6 Steering
67
Materials Required
69
Service Tools, Materials, and Specifications
69
Specifications
70
Failure Analysis
71
General
71
Steering Unit
71
General
73
Removal
73
Steering Valve Disassembly
75
Steering Valve Assembly
77
Steering Valve Inspection
77
Installation
81
General
83
Removal
83
Steering Cylinder
83
Disassembly
84
Assembly
85
Installation
86
Steering Adjustments
87
Steering Axle Adjustment
87
Section 7 Wheels and Tires
89
Materials Required
91
Service Tools, Materials, and Specifications
91
Specifications
91
Wheels and Tires
91
General
93
General
95
Service
95
Section 8 Hydraulics
97
Materials Required
99
Repair, Service Tools, and Materials
99
Specifications
101
General
103
General
105
37° Flare Fittings
106
Hose Installation Instructions
106
Hydraulic Tube and Hose Fittings
106
O-Ring Boss Fittings
106
ORS (Face Seal) Fittings
107
General
109
Hydrostatic Traction Pump
109
Removal
111
Disassembly
112
Inspection
115
Assembly
116
Installation
118
Front and Rear Traction Motors
119
Front Traction Motor
119
Traction Circuit
119
Rear Traction Motor
120
Traction Motor Repair
121
Four Wheel Drive Rear Wheel Motor Check Valves
133
Differential Lock Valve
135
Implement Pump
138
General
143
Removal
143
Repair
143
Installation
144
General
145
Installation
145
Removal
145
Assembly
147
Disassembly
147
General
147
Inspection
147
Removal
147
Installation
148
General
149
Hydraulic Oil Cooler
149
Installation
149
Removal
149
Charge Pump Test
151
General
151
Preliminary Checks
151
Safety Reminder
151
Traction System Test
151
Wheel Motor Test
151
Lift System Test
152
Power Steering System Test
153
General
155
Pressure Tests
156
Flow Tests
161
Flow Test Report 1
165
Flow Test Report 2
171
Flow Test Report 3
178
Section 11 Preventive Maintenance
259
Administration
261
Scheduling
261
Specifications
261
General
263
Maintenance Schedule
264
Flail Mower
266
Section 12 Attachments
267
Materials Required
269
Specifications
269
General
271
Contents
273
Preparation for Repair
273
General
275
Mower Deck
275
Mower Deck Inspection
275
Installation
276
Removal
276
Cutting Height Adjustment
277
Drive Motor Removal
279
Caster Wheels
280
Drive Motor Installation
280
Removing Blades
280
Inspecting Blades
281
Installing Blades
281
Drive Belt Adjustment
282
Removal and Installation of Rollers
282
Sharpening Blades
282
Deck Caster Wheel
283
Storage
283
Blade Spindles
284
Side Discharge Deck
286
Rear Discharge Deck
289
Envirodeck
292
Flail Mower Inspection
295
General
295
Removal
295
Caster Wheels
296
Installation
296
Cutting Height Adjustment
297
Drive Belt
298
Drive Motor Removal
299
Flail Blade Inspection
299
Drive Motor Installation
300
Lubrication
300
Storage
300
Flail Deck
301
Options
307
Rear Counterweights
307
General
309
General
311
Spark Arrestor
311
Flow Divider
313
General
313
General
317
4
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Textron Jacobsen 600 Series Specifications
General
Brand
Textron
Model
Jacobsen 600 Series
Category
Lawn Mower
Language
English
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