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Weinig Profimat 23 E - User Manual

Weinig Profimat 23 E
98 pages
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Michael Weinig AG
Profimat 23 E
Englisch/English L23 880 02
D-97934 Tauberbischofsheim • Postfach 1440 • Telephone +49-(0)9341/86-0
Telex 6 89 511 • Telefax +49-(0)9341/70 80 • Federal Republic of Germany
E-Mail weinig@t-online.de · Internet www.weinig.com
Instruction Manual
09/2000
• ISO 9001

Table of Contents

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Summary

Foreword and Symbols

Symbols

Explanation of warning symbols used in the manual to indicate hazards and precautions.

Safety Instructions

General Safety Instructions

Essential guidelines for safe operation and handling of the machine.

Tools Safety

Specific safety precautions when changing or using machine tools.

Sawing and Splitting Safety

Safety measures for cutting operations with saws or profile cutters.

Miscellaneous Safety Instructions

General safety advice covering various aspects of machine operation.

Operation Procedures

Intended Use

Specifies the machine's design purpose and permissible applications.

Setting-up

Procedures for preparing the machine for operation, including tool changes.

Production

Steps for operating the machine in production mode, including setup and shutdown.

Machine Operating Elements

Overview of Machine

Identifies main machine components and controls with numbered references.

Master Switch

Describes the function and operation of the main power switch.

Control Panel Functions

Details the functions of various buttons and indicators on the control panel.

Console and Spindle Adjustments

Illustrates manual controls for spindle positioning and adjustments.

Console Control Panels

Explains controls located on the machine console for specific functions.

Pneumatic Control Panel

Details the operation and settings of the pneumatic control system.

Tooling Procedures

Tool Safety Instructions

Crucial safety guidelines for handling and fitting machine tools.

Fitting Tools

Step-by-step instructions on how to properly mount various tools onto the spindles.

Basic Machine Settings

Principle of Basic Settings

Summarizes key settings for machine configuration and calibration.

Spindle Setting

Guides on adjusting spindle positions relative to fences and tables for accurate cuts.

Accident Prevention during Setup

Safety measures to be taken during the basic setting and adjustment process.

Infeed Table Adjustments

Instructions for adjusting the infeed table and edge jointing fence for chip removal.

Rebate Cutter Setup (Optional)

Specific setup procedures for the optional rebate cutter attachment.

Right-Hand Spindle Setup

Detailed settings for the right-hand spindle, including axial and radial adjustments.

Left-Hand Spindle Setup

Detailed settings for the left-hand spindle, including axial and radial adjustments.

Top Spindle Setup

Guides for setting up the top spindle, including radius and height adjustments.

Bottom Spindle Setup

Instructions for setting up the bottom spindle, including chip removal and axial/radial adjustments.

Universal Spindle Setup

How to set up and use the universal spindle in various configurations.

Feed System Setup

Adjusting the feed beam and its motor-driven functions for optimal timber processing.

Profile Setup Variations

Tool Setup for Profiled Wood

General guidance for setting up tools to create profiled wood pieces.

Setup Variation: Planing a Test Piece

Procedure for creating a test piece to verify and correct tool settings.

Setup Variation: Sample Profile

Method for matching tool settings to an existing sample profile.

Setup Variation: Using Aids

Using auxiliary tools like rulers for precise profile setup.

Setup Variation: Axially Constant Tools

Specific setup for tools that maintain a constant axial position.

Setup Variation: Dimensioned Tools

Setting tools based on determined axial and radial values for dimensioned profiles.

Machine Options and Accessories

Table Lubrication System

Instructions for lubricating the table and workpiece transport system.

Reduced Distance Feed Assembly

Details on fitting and adjusting the feed assembly for short workpieces.

Telescoping Roller Shaft

Adjusting the feed roller shaft width for different feed roller widths.

Guiding Knife Setup

Setting the guiding knife for accurate workpiece guidance in the spindle area.

Hydraulic Spindle Nut Operation

Procedure for clamping and releasing tools using the hydraulic spindle nut.

Air Cushion System

Explains the air cushion system and how to adjust its width.

Sawing Unit for Glazing Beads

Instructions for fitting and setting up the sawing unit for glazing beads.

Bevel Unit Setup

Setup and operation of the bevel unit for creating bevels on workpieces.

Groove Guide Setup

How to set up the groove guide for accurate workpiece guidance during grooving.

Troubleshooting Guide

Limit Switch Summary

Lists limit switches, their functions, and locations for diagnostics.

Determining Cause of Snipes

Methods for identifying and diagnosing snipes on workpieces.

Workpiece Troubleshooting

Common workpiece defects, their causes, and remedies.

Tool Troubleshooting

Common issues related to tools, their causes, and solutions.

Electrical Faults

Troubleshooting guide for electrical issues and common faults.

Data, Transport, and Start-up

Technical Data and Diagrams

Provides technical specifications and installation diagram information for the machine.

Machine Space Requirements

Calculation and guidelines for determining the total space needed for machine setup.

Foundation and Shipping Data

Information on foundation requirements and details for machine transport.

Workpiece and Feed Specifications

Specifies workpiece dimensions, feed mechanisms, motor ratings, and speeds.

Emission Levels

Data on noise and dust emission levels measured during machine operation.

Safety Mechanisms and Functions

Overview of protective features, safety functions, and emergency stop systems.

Machine Transport Guidelines

Guidelines for safe delivery, crating, and lifting of the machine.

Installation and Alignment

Procedures for installing and aligning the machine on its foundation.

Connection and Start-up

Steps for connecting electrical and pneumatic systems and initial machine startup.

Dust Extraction Connection

Information on connecting and operating the dust extraction system.

Maintenance and Care

General Maintenance Information

Basic principles for maintenance, including safety and lubrication.

Lubrication and Maintenance Schedule

A detailed schedule for lubricating machine components with recommended products.

Central Lubrication System (Optional)

Instructions for using the optional central lubrication system.

Maintenance and Testing Procedures

Procedures for performing regular maintenance checks and tests on machine parts.

Maintenance Summary

Visual overview identifying lubrication points on the machine.

Comparable Lubricants Table

A cross-reference table for various lubricant brands and types.

Maintenance Work: Spindle Drives

Specific tasks for maintaining spindle drives, including belt tensioning.

Feed Gear Maintenance

Maintenance procedures for the feed gear, including oil level checks.

Threaded Spindles Lubrication

Lubrication guidelines for the machine's threaded spindles.

Weinig Profimat 23 E Specifications

General IconGeneral
Spindle ConfigurationBottom, Right, Left, Top
Number of Spindles4
Spindle Speed6000 RPM
Working Width230 mm
Working Height120 mm
Machine TypeMoulder
Max Workpiece Height120 mm