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Maintenance
03801/A1
Winterthur Gas & Diesel Ltd.
3/ 11
Group Component Procedure Intervals and Service
Life (operation hours)
27081 Cylinder cover Do a check of the combustion space for
damage and worn areas
At each cylinder cover
removal
Estimated service life: Cylinder cover Engine lifetime
(re-manufacture as
necessary)
27221 Injection valve
(main fuel
injector)
Check externally for tightness After engine stop,
before a longer
standstill
Replace nozzle tip (nonFAST) and replace
Orings
6000 to 8000
Replace nozzle spare kit (nozzle & coupling
nut, valve plate and pilot valve) and check
function.
6000 to 8000
Replace the injection valve 24000
27281 Starting air
valve
Do a check of the pipes upstream of the
starting air valve during operation. If the pipes
are too hot, disassemble the starting air valve
Weekly
Remove and disassemble one starting air
valve. From the condition, calculate the time of
overhaul for remaining valves
12000
Make sure that the nut on the solenoid is tight.
If necessary tighten the nut.
Monthly
Solenoid valve do a random function check 6000
Solenoid valve do an overhaul 18000
Estimated service life Starting valve Engine lifetime
27451 Relief valve to
cylinder cover
Do a check of the blow-off pressure As necessary
Inspection and Overhaul Intervals (Guidelines)
2020

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