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Maintenance03801/A1
Winterthur Gas & Diesel Ltd.
4/ 11
Group Component Procedure Intervals and Service
Life (operation hours)
27511
to
Exhaust valve General inspection of valve housing, valve
spindle and valve seat (when the exhaust
valve is not disassembled)
At each piston removal
27514 Do a check of the condition and worn areas of
the valve spindle (if necessary, grind the valve
seat)
36000 (Initial
inspection at 18000)
Valve drive: Do a check of the piston seal ring /
air spring and rod seal ring / guide bush
36000 (Initial
inspection at 18000)
Do a check of the condition and worn areas of
the valve seat
36000 (Initial
inspection at 18000)
Do a random check of the valve drive, outer
and inner pistons, damper, thrust piece
18000
Estimated service life: Exhaust valve spindle
(Nimonic)
108000
(re-manufacture as
necessary)
Exhaust valve seat 72000 (re-manufacture
as necessary)
27901 Pilot injection
valve
Do an external check for tightness
After engine stop
before a longer
standstill
Replace the nozzle spare parts set and
perform function check
12000
Replace the Orings and sealing rings every time when the
pilot injector is
removed from the
holder
Replace the pilot injection valve complete 24000
Replace the pre-chamber 18000
3
31031 Crankshaft Measure the crank deflection. Always if the
ship grounded and after each docking
6000
31301 Torsional
vibration
damper
Get a silicon oil sample from the viscous
vibration damper (use the results of the 1
st
sample. The manufacturer will make a decision
about the intervals to get more samples)
First time after 15000
to 18000
31302 Do an inspection and disassemble the
vibration damper
In accordance with
instructions of damper
manufacturer
31401 Axial damper Disassemble and do an inspection 36000 to 48000
32061 Turning gear Inspection interval of turning gear In accordance with the
instructions of the
turning gear
manufacturer
Inspection and Overhaul Intervals (Guidelines)
2020

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