TRANSMISSION
M8540Narrow, M9540Narrow, WSM
N3-S25
Bi-speed Turn Piston
1. Remove the internal circlip (4).
2. Take out the pressure plate (3), discs (2), steel plate (5) and (7).
3. Press the washer (12) lightly by the hand press, using the jig (8)
(refer to "8. SPECIAL TOOLS" at "NG. GENERAL" section"),
and remove the external circlip (9).
4. Remove the springs (11).
5. Draw out the Bi-speed turn piston (10) using an air pressure.
• 16 springs for Bi-speed turn piston.
• 3 discs and 3 steel plates for Bi-speed turn clutch side.
(When reassembling)
• Apply oil to the O-rings (13) and install the Bi-speed turn piston
(10).
• Install the clutch discs (2) and steel plate (5), (7) mutually.
• Apply enough transmission fluid to the discs (2).
• Do not confuse the two types of steel plates.
The steel plate with rubbers (5) and without rubbers (7).
• Do not confuse the pressure plates (3) and steel plate (7). The
pressure plate (3) is thicker than the steel plate.
• Put the rubber positions that consecutively set up, not to come
in touch with each rubber (6) directly as shown photo.
• When installing the internal circlip (4) to the clutch case (1),
align its split portion to the notched portion of clutch case (1) as
shown in photo.
9Y1210236TRS0036US0
(1) Clutch Case
(2) Disc
(3) Pressure Plate
(4) Internal Circlip
(5) Steel Plate with Rubber
(6) Rubber
(7) Steel Plate without Rubber
(8) Jig
(9) External Circlip
(10) Bi-speed Turn Piston
(11) Spring
(12) Washer
(13) O-ring
To Next Page
