Home
ABB
Robotics
IRBT 2005
ABB IRBT 2005 User Manual
4
of 1
of 1 rating
290 pages
Give review
Manual
Specs
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
Significance
Designation
Symbol
Describes
important
facts
and
conditions.
NOTE
Describes
where
to
find
additional
information
or
how
to
do
an
operation
in
an
easier
way.
TIP
Product
manual
-
IRBT
2005
37
3HAC051130-001
Revision:
F
©
Copyright
2015
-
2018
ABB.
All
rights
reserved.
1
Safety
1.4.1
Safety
signals
in
the
manual
Continued
36
38
Table of Contents
Default Chapter
5
Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
1 Safety
15
General Safety Information
15
Limitation of Liability
15
Protective Stop and Emergency Stop
17
Safety Actions
18
Fire Extinguishing
18
Emergency Release of the Robot Axes
19
Make Sure that the Main Power Has Been Switched off
20
Safety Risks
21
Safety Risks During Installation and Service Work on Robots
21
Moving Robots Are Potentially Lethal
23
First Test Run May Cause Injury or Damage
24
Work Inside the Working Range of the Robot
25
Enabling Device and Hold-To-Run Functionality
26
Risks Associated with Live Electric Parts
27
The Unit Is Sensitive to ESD
29
Hot Parts May Cause Burns
30
Safety Risks Related to Pneumatic/Hydraulic Systems
31
Brake Testing
32
Safety Risks During Handling of Batteries
33
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
34
Safety Signals and Symbols
36
Safety Signals in the Manual
36
Safety Symbols on Product Labels
38
2 Installation and Commissioning
45
Before Starting the Track Motion
45
Operating Requirements
46
Unpacking
48
Acceptance Inspection
48
Storage
49
Unpacking
51
Lifting the Track Motion
52
Actions before Lifting
52
Lifting and Moving Track Motion IRBT 2005
53
Lifting Weight
58
Lifting Cable Chain
59
Technical Data for Track Motion
64
Measures of the Carriage Table
74
On-Site Installation
78
Foundation
78
Mounting Bolts
79
Hole Configuration
80
Track Motion IRBT 2005 Overview
82
Assembling the Sections of the Track Motion IRBT 2005 (Longer than 9 M)
83
Positioning the Stand
92
Geometric Alignment of Track Motion IRBT 2005
96
Moving the Carriage Manually
99
Connecting Long Tracks
103
Assembling the Manipulator and Cable Tray
108
Assembling the Manipulator
108
Mounting of Manipulator on the Track
110
Changing Manipulator Orientation
113
Assembling the Cable Tray
116
Electrical Installation
118
The Cabling from the Controller
118
Connections
120
Introduction
120
Connectors on Controller, IRC5
121
Inspection of Cables and Covers Prior to Start-Up
122
Software Installation
123
Starting the System for the First Time
123
Creating and Downloading a System
124
Setting Upper and Lower Software Limits for the Track
126
Base Frame Configuration
133
Introduction
133
Configuration Examples
135
Configuration of Additional Load
139
Lubrication
140
Replacing the Grease Cartridge in Grease Pump MEMOLUB
140
Eps
140
Configuration of Grease Pump MEMOLUB
144
Commissioning
145
Check List for IRBT 2005 before Commissioning
145
3 Maintenance
149
Introduction
149
Maintenance Schedule and Expected Component Life
150
Specification of Maintenance Intervals
150
Maintenance Schedule
151
Gearbox Oil
153
Expected Component Life
154
Activities 100 Km or 1 Week
155
Cleaning the Rack
155
Cleaning the Linear Guides
157
Activities 1 Month
159
Inspecting the Automatic Lubrication System
159
Emergency Stop and Stroke Limit System
162
Inspecting the Cables and Connectors
163
Activities 3 Months
164
Inspecting the Cable Chain
164
Inspecting the Felt Gear
168
Activities 12 Months
169
Inspecting the Cables and Connectors
169
Inspecting the Mechanical Stops
170
Inspecting the Gear Wheel, Gearbox and Backlash
171
Adjusting the Leveling
173
Activities 36 Months
174
Replacing SMB Battery
174
4 Repair
177
Introduction
177
Replacing the Linear Guides
178
Replacing the Ball Bearing Blocks
182
Replacing the Racks
187
Replacing the Mechanical Stops
190
Replacing the Motor, Gearbox and Gear Wheel
192
Replacing the Motor
192
Replacing the Gearbox
204
Replacing the Gear Wheel
216
Adjusting the Gearbox Backlash
229
Product Manual - IRBT
230
Replacing the Felt Gear
233
Replacing the Cable Chain and Cables
241
Replacing the Cable Chain
241
Replacing the Side Links and Glide Shoes
250
Replacing the Cables
253
Replacing SMB Board
260
Cut the Paint or Surface on the Robot before Replacing Parts
262
5 Calibration
263
Overview
263
Fine Calibration
264
Update Revolution Counters
265
Defining Base Frame
266
6 Decommissioning
267
Environmental Information
267
7 Reference Information
269
Introduction
269
Applicable Standards
270
Unit Conversion
272
Screw Joints
273
Standard Tools
276
Special Tools
277
Lifting Accessories and Lifting Instructions
278
HILTI Adhesive Anchor
279
8 Spare Parts
283
Spare Part Lists and Illustrations
283
9 Circuit Diagrams
285
Index
287
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the ABB IRBT 2005 and is the answer not in the manual?
Ask a question
ABB IRBT 2005 Specifications
General
Brand
ABB
Model
IRBT 2005
Category
Robotics
Language
English
Related product manuals
ABB IRBT 4003S
480 pages
ABB IRBP R
50 pages
ABB IRBP K
50 pages
ABB IRB 460
285 pages
ABB IRB 120
272 pages
ABB IRB 930
606 pages
ABB IRB 140
82 pages
ABB IRB 920
1008 pages
ABB IRB 260
243 pages
ABB IRB6400
510 pages
ABB IRB 6640
440 pages
ABB IRB 1400
198 pages
To Next PageTo Next PageTo Previous PageTo Previous Page
Loading...
Need help?
General
