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PFEA 112
ABB PFEA 112 User Manual
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T
en
sion Electronics PFEA1
1
1/1
12, U
ser Manual
Chapter 3
Commissioning
3-18
3BSE029380R0101 Rev C
3.12.6
V
olt
age Output
Figur
e
3-12.
V
oltage Output Menus
SetObject
FastSetUp
WebT
ension
Presentation-
Menu
NominalLoad
ServiceMenu
ZeroSet
SetWrapGain
> 5 s
CurrentOutput
V
oltageOutput
Miscellaneous
Menu
From
SetW
rapGain
To
V
oltageOutput
FilterSettin
gs
[ZZ ms ZZ Hz]
HighT
ension
[XXXXXX.X] N
HighOutput
[XX.XX] V
LowOutput
[XX.XX] V
LowT
ensio
n
[XXXXXX.X] N
LowLimit
[XX.XX] V
HighLimit
[XX.XX] V
FilterSetting
s
ZZ ms ZZ Hz
HighT
ension
XXXXXX.X N
HighOutput
XX.XX V
LowOutput
XX.XX V
LowT
ensio
n
XXXXXX.X N
LowLimit
XX.XX V
HighLimit
XX.XX V
CurrentOutput
47
49
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 Introduction
11
About this Manual
11
Cyber Security Disclaimer
11
WEEE: Waste Electrical and Electronic Equipment
11
How to Use this Manual
12
Getting Started
12
Saving Actual Data and Settings at Commissioning
12
About this System
13
Safety Instructions
14
Personnel Safety
14
Equipment Safety
14
The Measuring Technique Based on Pressductor® Technology
15
Chapter 2 Installation
17
About this Chapter
17
Safety Instructions
17
Mounting the Load Cells
17
Installing the Electronic Unit
18
Selecting and Routing the Cabling
18
Recommended Cabling
18
Interference
20
Synchronization
20
Mounting the Tension Electronics PFEA111/112
21
IP 65-Version (NEMA 4)
21
IP 20-Version (Unsealed)
23
Earthing
24
Installing MNS Select Floor Cabinet
25
Mounting Cabinets Together
25
Mounting Cabinets to the Floor
25
Space Requirements
26
Installing Junction Box PFXC 141
27
Connecting the Load Cells
28
Connecting Optional Units
29
Insulation Amplifier PXUB 201 (Only for the IP 20-Version)
29
Power Supply Unit Sd83X
29
Chapter 3 Commissioning
31
About this Chapter
31
Safety Instructions
31
Necessary Equipment and Documentation
31
Using the Panel Buttons
32
Navigating and Confirming
32
Changing Numerical Values and Parameters
32
Menu Overview
33
Step-By-Step Commissioning Guide
34
Performing Basic Settings
35
Performing a Fast Setup
35
Performing Fast Setup Using Hanging Weights
36
Performing Fast Setup Using Wrap Gain
38
Checking Load Cell Signal Polarity
39
Checking Load Cell Function
39
Performing a Complete Setup
40
Overview
40
Complete Setup Sequence
41
Presentation Menu
41
Set Language
41
Set Unit
41
Set Web Width
42
Set Decimals
42
Set Object
43
Nominal Load
44
Zero Set
45
Set Wrap Gain
46
Voltage Output
48
Current Output
50
Miscellaneous Menu
52
Profibus
52
Set Factory Default
52
Service Menu
53
Maximum Load / Present Offset
54
Reset A/B
54
Simulation Function
54
Profibus DP Communication with PFEA112
55
General Data about Profibus DP
55
Master-Slave Communication
55
Profibus Physical Media
56
Commands through Profibus
57
Handling of Measurement Data through Profibus
58
Miscellaneous Meny
58
Scaling of Profibus Measuring Values
59
Filtering of Profibus Measuring Values
60
Input Buffer, Communication Block from PFEA112 to PLC
61
Output Buffer, Communication Block from PLC to PFEA112
61
Commissioning of Optional Units
62
Chapter 4 Operation
65
About this Chapter
65
Safety Instructions
65
Operating Devices
65
Start-Up and Shut-Down
66
Start-Up
66
Shut-Down
66
Normal Run
66
Measuring Values on the Display
67
Operator Menus
68
Web Tension
69
Standard Roll (Two Load Cells)
69
Single Side a or Single Side B Measurement (One Load Cell)
69
Error and Warning Messages
69
Chapter 5 Maintenance
71
About this Chapter
71
Preventive Maintenance
71
Chapter 6 Fault-Tracing
73
About this Chapter
73
Safety Instructions
73
Interchangeability
74
Necessary Equipment and Documentation
74
Fault-Tracing Procedure
75
Error and Warning Messages in PFEA111/112
76
Error Messages
76
Warning Messages
76
Fault Symptoms and Measures
77
Warnings and Errors Detected by the Tension Electronics
79
Errors
79
Flash Memory Error
79
EEPROM Memory Error
79
Supply Error
79
Load Cell Excitation Error
80
Warnings
80
Profibus Communication Problem
80
Synchronization Problem
80
Changing to Single Side Measurement if One Load Cell Is Faulty
81
Changing Load Cells
82
Appendix A Technical Data for Tension Electronics PFEA111/112
83
About this Appendix
83
Definitions Used in the Web Tension Systems
84
Coordinate System
85
Technical Data
86
Factory Default Settings
89
Optional Units
90
Insulation Amplifier PXUB 201
90
Power Supply Unit Sd83X
91
Junction Box PFXC 141
91
Drawings
92
Dimension Drawing 3BSE017052D64, Rev. D
92
Dimension Drawing 3BSE029997D0064, Rev. a
93
Profibus DP - GSD File for PFEA112
94
Appendix B PFCL 301E - Designing the Load Cell Installation
97
About this Appendix
97
Basic Application Considerations
97
Step-By-Step Guide for Designing the Load Cell Installation
98
Installation Requirements
99
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
100
Horizontal Mounting
100
Inclined Mounting
101
Force Calculation for Measurement with a Single Load Cell
102
The most Common and Simple Solution
102
Force Calculation When the Web Is Not Centered on the Roll
103
Mounting the Load Cells
104
Routing the Load Cell Cable
104
Connecting the Load Cell Extension Cable
104
Technical Data
105
Cable Diagram 3BSE028140D0065, Page 2/5, Rev. C
107
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
108
Dimension Drawing, 3BSE015955D0094, Rev. D
109
Assembly Drawing, 3BSE015955D0096, Rev. C
110
Appendix C PFTL 301E - Designing the Load Cell Installation
111
About this Appendix
111
Basic Application Considerations
111
Step-By-Step Guide for Designing the Load Cell Installation
112
Installation Requirements
113
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
114
Horizontal Mounting
114
Inclined Mounting
115
Force Calculation for Measurement with a Single Load Cell
116
The most Common and Simple Solution
116
Force Calculation When the Web Is Not Centered on the Roll
117
Mounting the Load Cells
118
Routing the Load Cell Cable
118
Connecting the Load Cell Extension Cable
118
Technical Data
119
Cable Diagram 3BSE028140D0065, Page 1/5, Rev. C
121
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
122
Dimension Drawing, 3BSE019040D0094, Rev. C
123
Assembly Drawing, 3BSE019040D0096, Rev. C
124
Appendix D PFRL 101 - Designing the Load Cell Installation
125
About this Appendix
125
Basic Application Considerations
125
Step-By-Step Guide for Designing the Load Cell Installation
126
Installation Requirements
127
Load Cell Orientation Depending on Measurement Direction
128
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
129
Horizontal Mounting
129
Inclined Mounting
130
Force Calculation for Measurement with a Single Load Cell
131
The most Common and Simple Solution
131
Force Calculation When the Web Is Not Centered on the Roll
132
Mounting the Load Cells
133
Mounting with Brackets
135
Mounting Screws for the Load Cells
136
Routing the Load Cell Cable
136
Technical Data
137
Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. C
139
Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. C
140
Dimension Drawing 3BSE004042D0003, Page 1/2, Rev. O
141
Dimension Drawing, 3BSE004042D0003, Page 2/2, Rev. O
142
Dimension Drawing, 3BSE026314, Rev
143
Dimension Drawing, 3BSE027249, Rev
144
Dimension Drawing, 3BSE004042D0066, Rev
145
Dimension Drawing, 3BSE004042D0065, Rev
146
Dimension Drawing, 3BSE010457, Rev. B
147
Appendix E PFTL 101 - Designing the Load Cell Installation
149
About this Appendix
149
Basic Application Considerations
149
Step-By-Step Guide for Designing the Load Cell Installation
150
Installation Requirements
151
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
152
Horizontal Mounting
152
Inclined Mounting
153
Force Calculation for Measurement with a Single Load Cell
154
The most Common and Simple Solution
154
Force Calculation When the Web Is Not Centered on the Roll
155
Mounting the Load Cells
156
Routing the Load Cell Cable
157
Technical Data
158
Cable Diagram 3BSE028140D0065, Page 3/5, Rev. C
160
Cable Diagram 3BSE028140D0065, Page 4/5, Rev. C
161
Cable Diagram 3BSE028140D0065, Page 5/5, Rev. C
162
Dimension Drawing, 3BSE004171, Rev. B
163
Dimension Drawing, 3BSE004995, Rev. C
164
Dimension Drawing, 3BSE023301D0064, Rev. B
165
Dimension Drawing, 3BSE004196, Rev. C
166
Dimension Drawing, 3BSE004999, Rev. C
167
Dimension Drawing, 3BSE023223D0064, Rev. B
168
Dimension Drawing, 3BSE012173, Rev. F
169
Dimension Drawing, 3BSE012172, Rev. F
170
Dimension Drawing, 3BSE012171, Rev. F
171
Dimension Drawing, 3BSE012170, Rev. F
172
Appendix F PFCL 201 - Designing the Load Cell Installation
173
About this Appendix
173
Basic Application Considerations
173
Step-By-Step Guide for Designing the Load Cell Installation
174
Installation Requirements
175
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
176
Horizontal Mounting
176
Inclined Mounting
177
Force Calculation for Measurement with a Single Load Cell
178
The most Common and Simple Solution
178
Force Calculation When the Web Is Not Centered on the Roll
179
Mounting the Load Cells
180
Preparations
180
Mounting
180
Cabling for Load Cell PFCL 201CE
182
Technical Data Load Cell PFCL 201
183
Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. C
185
Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. C
186
Dimension Drawing, 3BSE006699D0003, Rev. F
187
Dimension Drawing, 3BSE029522D0001, Rev. B
188
Dimension Drawing, 3BSE006699D0006, Rev
189
Dimension Drawing, 3BSE006699D0005, Rev. J
190
Dimension Drawing, 3BSE006699D0004, Rev. H
191
Appendix G PFTL 201 - Designing the Load Cell Installation
193
About this Appendix
193
Basic Application Considerations
193
Step-By-Step Guide for Designing the Load Cell Installation
194
Installation Requirements
195
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
196
Horizontal Mounting
196
Inclined Mounting
197
Force Calculation for Measurement with a Single Load Cell
198
The most Common and Simple Solution
198
Force Calculation When the Web Is Not Centered on the Roll
199
Mounting the Load Cells
200
Preparations
200
Adapter Plates
200
Mounting
200
Cabling
202
Technical Data Load Cell PFTL 201
203
Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. C
205
Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. C
206
Dimension Drawing, 3BSE008723, Rev. D
207
Dimension Drawing, 3BSE008904, Rev. D
208
Dimension Drawing, 3BSE008724, Rev. F
209
Dimension Drawing, 3BSE008905, Rev. G
210
Dimension Drawing, 3BSE008917, Rev. H
211
Dimension Drawing, 3BSE008918, Rev. G
212
Appendix H Actual Data and Settings at Commissioning
213
Document the Commissioning in this Form
213
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ABB PFEA 112 Specifications
General
Brand
ABB
Model
PFEA 112
Category
Measuring Instruments
Language
English
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