Allen-Bradley The PowerFlex 755 On-Machine - Page 46

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46 Rockwell Automation Publication 750-UM006C-EN-P - March 2022

Chapter 3 Install the Drive

Figure 6 - Maximum Possible Receptacle Details Induction Motor Source Brake (22 amps)

Figure 7 - Maximum Possible Receptacle Details Servo Motor 24V DC Brake (<

14 amps)

Figure 8 - Maximum Possible Receptacle Details Servo Motor 24V DC Brake (22 amps)

Main Page

Table of Contents3
Summary of Changes7
Conventions Used in this Manual7
Additional Resources8
Getting Started11
System Overview11
System Identification Diagram11
Data Nameplate and UL Listing12
System Configuration Example13
Armorconnect Power Media15
Catalog Number Explanation16
Prepare for Installation17
Precautions17
Electrical Safety Considerations19
Environment and Enclosure19
Environment20
Wiring and Workmanship Guidelines20
Electromagnetic Compatibility (EMC)21
General Notes21
Wiring22
Power Requirements22
Circuit Protection23
Short-Circuit Current Rating (SCCR)24
Circuit Breakers24
Branch Circuit Protection Requirements for Three-Phase Power Media25
Minimum Mounting Clearances26
Dimensions27
Receive, Unpack, and Inspect the Drive28
Receiving28
Unpack and Inspect30
Lift and Transport the Drive31
Two-Person Lifting33
Apply Labels to the Drive34
Install the Drive35
Mount the Drive35
Ground the Drive36
Grounding Safety Grounds36
Grounding PE or Ground37
Shield and Ground Motors and Motor Cables37
Select Cables38
Control Power44
24V DC Control Power Receptacle44
Make Connections44
Receptacle Configurations on the Gland Plate44
Receptacle Connections47
Configure and Start up the Drive49
Prepare for Initial Drive Startup49
Set the Network IP Address of the 1783-ETAP50
Ethernet/Ip Adapter51
Energize the HIM51
Access Parameters53
Set the Adapter IP Address53
Startup Introduction56
Controller Organizer56
Add-On Profiles57
Configuration Requirements57
Choose Startup Mode58
Drive Startup - I/O Mode59
Add the Powerflex 755 Drive to Your Project60
Update the Module Properties63
Verify Drive Data66
Choose Integrated or Hard-Wired Safety67
Safety Configuration for SSM and S469
Configure the Drive Parameters72
Setup the Datalinks85
Create Safety Logic to Control the Safety Module86
Configure an RS Trend88
Save and Download Project92
Go Online with the Logix Controller93
Put the Logix Controller into Run Mode95
Turn Safety on (SSM and S4 Only)96
Energize the Incoming Power and Brake Circuit Breakers96
Perform Motor Auto Tune Tests97
Application Tuning108
Connect the Motor to the Machine109
Synchronize the Drive110
Application Notes111
Drive Startup - Integrated Motion Mode (CIP Motion)112
Add Drive to the I/O Project112
Option Modules114
Create an Associated Axis116
And Control Mode127
Specify the Motor Data Source130
Drive Safety Circuits135
Save and Download the Project135
Verify the Controller Is Online137
Commission and Tune the Motor and Drive138
Autotune142
Manual Tune143
Save Commissioned Axis to the Logix Project144
Drive Maintenance145
Repair and Replacement Procedures145
Remove Power146
Remove the Front Cover148
Replace the Surge Suppressor AC Source Brake (1SUP270)150
Replace the DC Brake Surge Suppressor (1BD0270)151
Replace the Brake Contactor (5BC130)152
Replace the Main Circuit Breaker (1CB030)153
Replace Powerflex Frame 2 Drive (1EA030)156
Replace the Powerflex Frame 2 Heatsink Fan160
Replace Option Modules160
(5CB070 and 1CB250 or 5CB130)161
Replace the Drive HIM (1HIM320)162
Replace the EMC Kit (1CH030)163
Replace the ETAP Module (6ET210)163
Replace Receptacles on the Gland Plate164
Receptacle Replacement - Type 1166
Receptacle Replacement - Type 2166
Receptacle Replacement - Type 3167
Receptacle Replacement - Type 4167
Receptacle Replacement - Type 5168
Receptacle Replacement - Type 6168
Attach the Front Cover169
Apply Power170
Troubleshooting173
Electrical Safety Considerations173
Fault Types, Descriptions, and Actions174
Circuit Breaker Troubleshooting176
Open Auxiliary Circuit Breaker Door176
Reset Drive Via the Circuit Breaker Switch177
Encoder Feedback Considerations179
Potential Encoder Feedback Issues179
Encoder System Components180
Mechanical Checks181
Positioning Troubleshooting Flowcharts182
Troubleshooting Going Online185
View Adapter Status by Using Parameters185
Access the Adapter Web Pages185
Set a Fault Action188
Restore Adapter Parameters to Default Configurations190
Updating the Drive Firmware191
Recommended Preventive Maintenance195
Schedule Codes Explanations196
Maintenance of Industrial Control Equipment197
Induction Motor 400/480 AC Source Brake203
Induction Motor 24V DC Mechanical Brake204
Servo Motor 24V DC Mechanical Brake205
Gland Plate Receptacles206
Prepare for Initial Drive Startup207
Index209

Allen-Bradley The PowerFlex 755 On-Machine - Page 46

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