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Atlas Copco SMARTROC D65 TIER 4 FINAL User Manual

Atlas Copco SMARTROC D65 TIER 4 FINAL
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SmartROC D65 Tier 4 Final 11 Diesel engine
165
Primary and secondary filters
Primary and secondary filters
Drainage
n Drain the water from the primary filter container daily by closing the fuel cock (B) and
opening the drain cock (E).
Replacing the primary filter
n Remove the filter bowl (D) and clean with pure diesel fuel.
n Remove the fuel filter (C) and then clean the sealing surface on the base of the filter.
Make sure all the remnants of the gasket have been removed.
n Apply pure diesel oil to the new fuel filter gasket.
n Screw on the new fuel filter on the base of the filter until the gasket makes contact with
the filter base. Use the twist marks to aid tightening. Tighten the filter a further three
quarters of a turn by hand. Do not tighten the filter too hard.
n Screw the clean filter bowl (D) back in place.
Replacing the secondary filter
n Close the fuel cock for the primary filter (B).
n Slacken off the secondary filters (A) using a suitable tool and remove them.
n Collect any residual fuel.
n Clean the filter holders seal surfaces of dirt.
n Apply a thin layer of oil to the new fuel filter rubber seals.
!
NOTE: The primary filter/water separator can be filled with fuel in advance so that the
engine does not run unevenly or stop due to air bubbles. Do not fill the secondary fuel
filter with fuel before installation. The fuel would not then be filtered and could be con-
taminated. Contaminated fuel increases the wear on the components of the fuel sys-
tem.
Filter for DEF tank
Changing the DEF tank filter:
n See separate instructions from diesel engine.

Table of Contents

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Atlas Copco SMARTROC D65 TIER 4 FINAL Specifications

General IconGeneral
BrandAtlas Copco
ModelSMARTROC D65 TIER 4 FINAL
CategoryIndustrial Equipment
LanguageEnglish

Summary

Reference

General

Safety

Core safety procedures and warnings for maintenance.

Contact details

Contact information for Atlas Copco offices worldwide.

Dismantling and assembly

Procedures and precautions for disassembling and assembling the rig.

Long-term storage

Guidelines for storing the drill rig for extended periods.

Tightening torque in bolted joints

Specifies torque values for various bolt sizes according to standards.

Welding

Precautions and recommendations for welding on the drill rig.

Battery

Information on battery handling, charging, and environmental considerations.

Steel ropes

Guidelines for inspecting and scrapping steel cables used on the rig.

Air conditioning

Details on safety, environmental aspects, and filter changes for the AC system.

Diagnostics

Checks for common cooling issues and abnormal noises in the AC system.

Transport instructions

Hoisting

Procedures and safety warnings for lifting and moving the drill rig.

Transport

Guidelines for safely transporting the drill rig on vehicles.

Towing

Procedures and precautions for towing the drill rig.

Hardware RCS

Display, application and CCI module

Overview of connections and functions for the display module.

Resolver module

Details on connections, pin configurations, and LED functions for the resolver module.

I/O module

Information on connections, pin configurations, and LED functions for the I/O module.

Operator panel

Overview of connections for the operator panel.

Decoder, operator panel

Details on connections and pin configurations for the decoder unit.

RCS drilling system

Drill system

Introduction to the Rig Control System and its components.

Logging in

Procedure for accessing system menus with different access levels.

Overview of menus

Description of the menu structure and navigation.

Settings

Configuration options for hydraulic cylinders and drilling parameters.

Direct selection menus

Explanation of display menus (F1-F5) for system operation.

System

Access to system modules, levers, guards, administration, etc.

Logging

Options for accessing event logs, saving data, and viewing traces.

Positioning

Menus for sensors, actuations, and parameters related to rig positioning.

Drilling

Menus for drilling sensors, actuations, parameters, and DCT.

Rig

Menus for rig sensors, actuations, and parameters.

RHS

Menus for rod handling system sensors, actuations, and parameters.

Hydraulic systems

Environmental considerations when handling oil

Precautions for handling hydraulic oil and preventing environmental harm.

General

General safety warnings and information about the hydraulic system.

Repairing hydraulic components

Guidelines for expert personnel on repairing hydraulic parts.

Replacement of hydraulic hoses

Procedures and specifications for replacing hydraulic hoses.

Hydraulic workshops

Requirements for facilities used for hydraulic component repair.

Filter

Information on filter types and replacement procedures for the hydraulic system.

Feeder

Feeder chain tension

Procedures for checking and adjusting the feeder chain tension.

Tension of hoses on the hose drum

Instructions for tensioning hoses on the hose drum.

Climbing chain

Lubrication and inspection of the climbing chain and its cover.

Bearing unit and checking the chain guide

Procedures for replacing bearing units and checking chain guides.

Checking for wear on the sprockets

Guidelines for inspecting sprocket wear and replacement.

Replacing the slide pieces in the holder

Procedure for replacing slide pieces in the feeder holder.

Replacement of Slide Bars

Instructions for replacing slide rails on the feeder.

Lubricating the feeder

Instructions for lubricating various points on the feeder.

Track frames

Stretching the crawler tracks

Procedure for adjusting crawler track tension.

Check torques

Table of tightening torques for track frame components.

Check for wear

General procedures and checks for wear on track rollers and limberollers.

Dust collector (DCT)

Filter test, dust collector (DCT)

Procedure for testing dust collector filters using a differential pressure gauge.

Adjust the suction capacity

Steps for adjusting the dust collector's suction capacity via the valve block.

Dust collector (DCT) filter change

Instructions for replacing the dust collector filter elements.

Radiator

Environmental issues when handling coolant

Precautions for handling coolant and preventing environmental harm.

Coolant

Information on the rig's radiators and coolant type.

Diesel engine

Safety

Critical safety warnings related to the diesel engine.

Environmental issues when handling oil

Precautions for handling engine oil and preventing environmental harm.

Oil for the diesel motor

Information and notes on engine oil levels and grades.

Maintenance of components

Overview of maintenance tasks for engine and compressor components.

Air filter for engine and compressor, service intervals

Guidelines for air filter inspection and replacement intervals.

Air filter for engine and compressor, maintenance

Detailed procedures for replacing air filter cartridges and safety cartridges.

Fuel system

Information on fuel quality and the types of fuel filters.

Environmental issues when handling fuel

Precautions for handling fuel and preventing environmental harm.

Fuel tank brackets

Checks related to fuel tank retaining bolts and mounting security.

Draining the fuel tank

Step-by-step instructions for draining the fuel tank.

Drive belt

Procedures for replacing the multi-belt on the engine.

For further instructions, see separate instructions for the diesel engine.

Reference to external documentation for the diesel engine.

Compressor and air system

Safety

Critical safety warnings related to the compressor and air system.

Compressor description

Overview of the compressor system components and operation.

Maintenance

General maintenance tasks for the compressor and air system.

Draining the condensate in the pressure tank

Procedure for draining condensate from the pressure tank.

Draining the water separator filter

Procedure for draining the water separator filter.

Replacing the filter element in the water separator filter

Instructions for replacing the water separator filter element.

Checking the oil level

Daily procedure for checking the compressor oil level.

Changing oil and oil filter

Detailed procedure for changing compressor oil and filters.

Changing to new type of oil

Special procedure for flushing the system when changing oil types.

Test pressurising the safety valve

Procedure for testing the safety valve's pressure trigger point.

Checking the pressure sensor B456

Procedure to verify tank pressure sensor readings against regulators.

Checking the start protection

Procedure to verify the engine start prevention based on tank pressure.

Checking the minimum charge pressure

Procedure to verify compressor loading pressure thresholds.

Control system

Description of the components within the compressor control system.

Setting the percussion pressure

Procedure for adjusting percussion pressure settings.

Oil and fuel

Environmental issues when handling fuel

Precautions for handling fuel and preventing environmental harm.

Filling fuel

Guidelines for safely and cleanly filling the fuel tank.

DEF (Diesel Exhaust Fluid)

Information on DEF requirements, filling, and storage.

Environmental considerations when handling oil

Precautions for handling oil and preventing environmental harm.

Compressor oil

Procedure for checking and filling compressor oil.

Hydraulic oil

Procedure for checking and filling hydraulic oil levels.

Lubrication

Information on lubricating points for the hydraulic oil reservoir and tank.

Draining the fluids

Visual guide to draining various fluids from the rig.

Recommended oils and lubricants

Critical tables for selecting appropriate oils and lubricants based on temperature.

Options

GPS

General information and data for the GPS system.

Service equipment

Listing and description of tools included in the RCS service bag.

Checking the power supply and the CAN network

Procedures for using a CAN tester to check power and network status.

I/O module

Details on checking digital inputs and outputs for the I/O module.

Resolver module

Information on checking resolver inputs and troubleshooting.

Replacing the module

Steps for replacing electronic modules in the system.

RC - Reverse Circulation

General information and maintenance overview for the Reverse Circulation system.

Lubrication

Details on lubrication points and recommended lubricants for RC components.

Maintenance of components

Information on wear and maintenance of down-the-hole rock drill and drill pipes.

Blow adapters

Description and advisory regarding blowdown adapters.

Metzke Blowdown Valve

Information on the Metzke Blowdown Valve and its maintenance.

Fault finding in the event of air leakage

Troubleshooting steps for air leaks in the RC system.

Conversion to normal drilling

Procedures for adapting the rig for normal drilling operations.

Fire suppression system

Details on daily checks, annual maintenance, and cleaning procedures.

Service Winch

Information on cleaning, transmission, and disengagement device for the service winch.

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