AutomationDirect DL205

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InstallatIon, WIrIng

and specIfIcatIons

Chapter

In This Chapter:

Safety Guidelines...............................................................................2–2

Mounting Guidelines.........................................................................2–5

Installing DL205 Bases......................................................................2–10

Installing Components in the Base.................................................. 2–12

Base Wiring Guidelines.....................................................................2–13

I/O Wiring Strategies........................................................................2–14

I/O Modules Position, Wiring, and Specification...............................2–26

Glossary of Specification Terms.........................................................2–51

Main Page

Default Chapter9
- Table of Contents9
Chapter 1: Getting Started32
Introduction32
- The Purpose of this Manual32
- Where to Begin32
- Supplemental Manuals32
- Technical Support32
Conventions Used33
- Key Topics for each Chapter33
DL205 System Components34
- Cpus34
- Bases34
- I/O Configuration34
- I/O Modules34
- DL205 System Diagrams35
Programming Methods37
- Directsoft Programming for Windows37
  - Handheld Programmer37
Directlogic™ Part Numbering System38
Quick Start for PLC Validation and Programming40
Steps to Designing a Successful System43
Chapter 2: Installation, Wiring and Specifications46
- Safety Guidelines46
- Mounting Guidelines49
- Installing DL205 Bases54
- Installing Components in the Base56
- Base Wiring Guidelines57
  - Base Wiring57
- I/O Wiring Strategies58
- I/O Modules Position, Wiring, and Specification70
D2-08ND3, DC Input74
D2-16ND3-2, DC Input74
D2-32ND3, DC Input75
D2-32ND3-2, DC Input76
D2-08NA-1, AC Input77
D2-08NA-2, AC Input78
D2-16NA, AC Input79
F2-08SIM, Input Simulator79
D2-04TD1, DC Output80
D2-08TD1, DC Output81
D2-08TD2, DC Output81
D2-16TD1-2, DC Output82
D2-16TD2-2, DC Output82
F2-16TD1(2)P, DC Output with Fault Protection83
F2-16TD1P, DC Output with Fault Protection84
F2-16TD2P, DC Output with Fault Protection85
D2-32TD1, DC Output86
D2-32TD2, DC Output86
F2-08TA, AC Output87
D2-08TA, AC Output87
D2-12TA, AC Output88
D2-04TRS, Relay Output89
D2-08TR, Relay Output90
F2-08TR, Relay Output91
- F2-08TRS, Relay Output92
- D2-12TR, Relay Output93
- D2-08CDR 4 Pt., DC Input / 4Pt., Relay Output94
- Glossary of Specification Terms95
Chapter 3: CPU Specifications and Operations98
- CPU Overview98
- CPU General Specifications100
- CPU Base Electrical Specifications101
- CPU Hardware Setup102
- Selecting the Program Storage Media105
- Using Battery Backup110
CPU Operation117
- CPU Operating System117
- Program Mode Operation118
- Run Mode Operation118
- Read Inputs119
- Read Inputs from Specialty and Remote I/O119
- Service Peripherals and Force I/O119
- CPU Bus Communication120
- Update Clock, Special Relays and Special Registers120
- Solve Application Program121
- Solve PID Loop Equations121
- Write Outputs121
- Write Outputs to Specialty and Remote I/O122
- Diagnostics122
I/O Response Time123
- Is Timing Important for Your Application123
- Normal Minimum I/O Response123
- Normal Maximum I/O Response123
- Improving Response Time124
CPU Scan Time Considerations125
- Initialization Process126
- Reading Inputs126
- Reading Inputs from Specialty I/O127
- Service Peripherals127
- CPU Bus Communication128
- Update Clock/Calendar, Special Relays, Special Registers128
- Writing Outputs128
- Writing Outputs to Specialty I/O129
- Diagnostics129
- Application Program Execution130
PLC Numbering Systems131
- PLC Resources131
- V-Memory132
- Binary-Coded Decimal Numbers132
- Hexadecimal Numbers132
Memory Map133
- Octal Numbering System133
- Discrete and Word Locations133
- V-Memory Locations for Discrete Memory Areas133
- Input Points (X Data Type)134
- Output Points (y Data Type)134
- Control Relays (C Data Type)134
- Timers and Timer Status Bits (T Data Type)134
- Timer Current Values (V Data Type)135
- Counters and Counter Status Bits (CT Data Type)135
- Counter Current Values (V Data Type)135
- Word Memory (V Data Type)135
- Stages (S Data Type)136
- Special Relays (SP Data Type)136
- Remote I/O Points (GX Data Type)136
DL230 System V-Memory137
DL240 System V-Memory139
DL250-1 System V-Memory (DL250 Also)142
DL260 System V-Memory145
DL205 Aliases148
DL230 Memory Map149
DL240 Memory Map150
DL250-1 Memory Map (DL250 Also)151
DL260 Memory Map152
Input/Y Output Bit Map153
Control Relay Bit Map155
Stage Control/Status Bit Map159
Timer and Counter Status Bit Maps161
Remote I/O Bit Map162
Chapter 4: System Design and Configuration168
DL205 System Design Strategies168
- I/O System Configurations168
- Networking Configurations168
Module Placement169
- Slot Numbering169
- Module Placement Restrictions169
- Automatic I/O Configuration170
- Manual I/O Configuration170
- Removing a Manual Configuration171
- Power-On I/O Configuration Check171
- I/O Points Required for each Module172
Calculating the Power Budget173
- Managing Your Power Resource173
- CPU Power Specifications173
- Module Power Requirements173
- Power Budget Calculation Example175
- Power Budget Calculation Worksheet176
Local Expansion I/O177
- D2-CM Local Expansion Module177
- D2-EM Local Expansion Module178
- D2-EXCBL-1 Local Expansion Cable178
- DL260 Local Expansion System179
- DL250-1 Local Expansion System180
- Expansion Base Output Hold Option181
- Enabling I/O Configuration Check Using Directsoft182
Expanding DL205 I/O183
- I/O Expansion Overview183
- Ethernet Remote Master, H2-ERM(100)(-F)183
- Ethernet Remote Master Hardware Configuration184
- Installing the ERM Module185
- 10Basefl Network Cabling191
- Maximum Cable Length191
- Add a Serial Remote I/O Master/Slave Module192
- Configuring the Cpu's Remote I/O Channel193
- Configuring the Remote I/O Table195
- Remote I/O Setup Program196
- Remote I/O Test Program197
Network Connections to Modbus and Directnet198
- Configuring Port 2 for Directnet198
- Configuring Port 2 for Modbus RTU198
- Modbus Port Configuration199
- Directnet Port Configuration200
Network Slave Operation201
- Modbus Function Codes Supported201
- Determining the Modbus Address201
- If Your Host Software Requires the Data Type and Address201
- If Your Modbus Host Software Requires an Address ONLY204
- Example 1: V2100 584/984 Mode206
- Example 2: Y20 584/984 Mode206
- Example 3: T10 Current Value 484 Mode206
- Example 4: C54 584/984 Mode206
- Determining the Directnet Address206
- Network Master Operation207
- Communications from a Ladder Program210
- Multiple Read and Write Interlocks210
Network Modbus RTU Master Operation (DL260 Only)211
- Modbus Function Codes Supported211
- Modbus Port Configuration212
- Network (Modbus Only)213
- RS-232 Network213
- Modbus Read from Network (MRX)214
- MRX Slave Memory Address215
- MRX Master Memory Addresses215
- MRX Number of Elements215
- MRX Exception Response Buffer215
- Modbus Write to Network (MWX)216
- MWX Slave Memory Address217
- MWX Master Memory Addresses217
- MWX Number of Elements217
- MWX Exception Response Buffer217
- MRX/MWX Example in Directsoft218
- Multiple Read and Write Interlocks218
Non-Sequence Protocol (ASCII In/Out and PRINT)220
- Configure the DL260 Port 2 for Non-Sequence220
- RS-485 Network221
- Configure the DL250-1 Port 2 for Non-Sequence222
- RS-422 Network223
Chapter 5 : RLL and Intelligent Box (IBOX) Instructions226
Introduction226
Using Boolean Instructions229
- END Statement229
- Simple Rungs229
- Normally Closed Contact230
- Joining Series Branches in Parallel231
- Boolean Instructions234
- Comparative Boolean251
Immediate Instructions257
Timer, Counter and Shift Register Instructions265
- Using Timers265
- Accumulating Timer (TMRA)268
- Accumulating Timer Example Using Discrete Status Bits269
- Accumulator Timer Example Using Comparative Contacts269
- Stage Counter Example Using Discrete Status Bits273
- Stage Counter Example Using Comparative Contacts273
- Up/Down Counter Example Using Discrete Status Bits275
- Up/Down Counter Example Using Comparative Contacts275
Logical Instructions (Accumulator)295
Math Instructions312
Transcendental Functions (DL260 Only)345
Bit Operation Instructions347
Number Conversion Instructions (Accumulator)354
Clock/Calendar Instructions399
CPU Control Instructions401
Program Control Instructions403
Interrupt Instructions411
Intelligent I/O Instructions415
Network Instructions417
Message Instructions421
Modbus RTU Instructions (DL260)429
- Modbus Read from Network (MRX)429
- Modbus Write to Network (MWX)432
ASCII Instructions (DL260)435
- Intelligent Box (Ibox) Instructions (DL250-1/DL260 Only)454

AutomationDirect DL205 - Page 45

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