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AutomationDirect DL205 User Manual
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DL205 User Manual, 4th Edition, Rev. D
2-38
Chapter 2: Installation, Wiring and Specifications
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1
0
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1
1
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D2–16TD1–2, DC Output
D2–16TD2–2, DC Output
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1
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4
5
6
7
C
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D2-16TD1-2 DC Output
Outputs per Module
16 (current sinking)
Commons per Module
1 (2 I/O terminal points)
Output Type
NPN open collector
External DC required
24VDC ±4V @ 80 mA max
Operating Voltage
10.2-26.4 VDC
Peak Voltage
30VDC
ON Voltage Drop
0.5 VDC maximum
AC Frequency
N/A
Minimum Load Current
0.2 mA
Max Load Current
0.1A/point
1.6A/common
Max Leakage Current
0.1 mA @ 30 VDC
Max Inrush Current
150mA for 10 ms
Base Power Required 5VDC
200mA
OFF to ON Response
0.5 ms
ON to OFF Response
0.5 ms
Terminal Type (included)
Removable; D2-16IOCON
Status Indicator
Logic side
Weight
2.3 oz. (65g)
Fuses
None
D2-16TD2-2 DC Output
Outputs per Module
16 (current sourcing)
Commons per Module
2
Output Type
NPN open collector
Operating Voltage
10.2-26.4 VDC
Peak Voltage
30VDC
ON Voltage Drop
1.0 VDC maximum
AC Frequency
N/A
Minimum Load Current
0.2 mA
Max Load Current
0.1A/point
1.6A/module
Max Leakage Current
0.1 mA @ 30 VDC
Max Inrush Current
150mA for 10 ms
Base Power Required 5VDC
200mA
OFF to ON Response
0.5 ms
ON to OFF Response
0.5 ms
Terminal Type (included)
Removable; D2-16IOCON
Status Indicator
Logic side
Weight
2.8 oz. (80g)
Fuses
None
81
83
Table of Contents
Default Chapter
9
Table of Contents
9
Chapter 1: Getting Started
32
Introduction
32
The Purpose of this Manual
32
Where to Begin
32
Supplemental Manuals
32
Technical Support
32
Conventions Used
33
Key Topics for each Chapter
33
DL205 System Components
34
Cpus
34
Bases
34
I/O Configuration
34
I/O Modules
34
DL205 System Diagrams
35
Programming Methods
37
Directsoft Programming for Windows
37
Handheld Programmer
37
Directlogicâ„¢ Part Numbering System
38
Quick Start for PLC Validation and Programming
40
Steps to Designing a Successful System
43
Chapter 2: Installation, Wiring and Specifications
46
Safety Guidelines
46
Plan for Safety
46
Three Levels of Protection
47
Emergency Stops
47
Emergency Power Disconnect
48
Orderly System Shutdown
48
Class 1, Division 2, Approval
48
Mounting Guidelines
49
Base Dimensions
49
Panel Mounting and Layout
50
Enclosures
51
Environmental Specifications
52
Power
52
Marine Use
53
Agency Approvals
53
24 VDC Power Bases
53
Installing DL205 Bases
54
Choosing the Base Type
54
Mounting the Base
54
Using Mounting Rails
55
Installing Components in the Base
56
Base Wiring Guidelines
57
Base Wiring
57
I/O Wiring Strategies
58
PLC Isolation Boundaries
58
Powering I/O Circuits with the Auxiliary Supply
59
Powering I/O Circuits Using Separate Supplies
60
Sinking / Sourcing Concepts
61
Connecting DC I/O to "Solid State" Field Devices
63
Solid State Input Sensors
63
Solid State Output Loads
63
Relay Output Guidelines
65
Relay Outputs - Transient Suppression for Inductive Loads in a Control System
65
I/O Modules Position, Wiring, and Specification
70
Slot Numbering
70
Module Placement Restrictions
70
Special Placement Considerations for Analog Modules
71
Discrete Input Module Status Indicators
71
Color Coding of I/O Modules
71
Wiring the Different Module Connectors
72
I/O Wiring Checklist
73
D2-08ND3, DC Input
74
D2-16ND3-2, DC Input
74
D2-32ND3, DC Input
75
D2-32ND3-2, DC Input
76
D2-08NA-1, AC Input
77
D2-08NA-2, AC Input
78
D2-16NA, AC Input
79
F2-08SIM, Input Simulator
79
D2-04TD1, DC Output
80
D2-08TD1, DC Output
81
D2-08TD2, DC Output
81
D2-16TD1-2, DC Output
82
D2-16TD2-2, DC Output
82
F2-16TD1(2)P, DC Output with Fault Protection
83
F2-16TD1P, DC Output with Fault Protection
84
F2-16TD2P, DC Output with Fault Protection
85
D2-32TD1, DC Output
86
D2-32TD2, DC Output
86
F2-08TA, AC Output
87
D2-08TA, AC Output
87
D2-12TA, AC Output
88
D2-04TRS, Relay Output
89
D2-08TR, Relay Output
90
F2-08TR, Relay Output
91
F2-08TRS, Relay Output
92
D2-12TR, Relay Output
93
D2-08CDR 4 Pt., DC Input / 4Pt., Relay Output
94
Glossary of Specification Terms
95
Chapter 3: CPU Specifications and Operations
98
CPU Overview
98
General CPU Features
98
DL230 CPU Features
98
DL240 CPU Features
98
DL250-1 CPU Features
99
DL260 CPU Features
99
CPU General Specifications
100
CPU Base Electrical Specifications
101
CPU Hardware Setup
102
Communication Port Pinout Diagrams
102
Port 1 Specifications
103
Port 2 Specifications
104
Selecting the Program Storage Media
105
Built-In EEPROM
105
EEPROM Sizes
105
EEPROM Operations
105
Installing the CPU
106
Connecting the Programming Devices
106
CPU Setup Information
107
Status Indicators
108
Mode Switch Functions
108
Changing Modes in the DL205 PLC
109
Mode of Operation at Power-Up
109
Using Battery Backup
110
DL230 and DL240
110
DL250-1 and DL260
110
Battery Backup
110
Auxiliary Functions
111
Clearing an Existing Program
112
Initializing System Memory
112
Setting the Clock and Calendar
112
Setting the CPU Network Address
113
Setting Retentive Memory Ranges
113
Using a Password
114
Setting the Analog Potentiometer Ranges
115
CPU Operation
117
CPU Operating System
117
Program Mode Operation
118
Run Mode Operation
118
Read Inputs
119
Read Inputs from Specialty and Remote I/O
119
Service Peripherals and Force I/O
119
CPU Bus Communication
120
Update Clock, Special Relays and Special Registers
120
Solve Application Program
121
Solve PID Loop Equations
121
Write Outputs
121
Write Outputs to Specialty and Remote I/O
122
Diagnostics
122
I/O Response Time
123
Is Timing Important for Your Application
123
Normal Minimum I/O Response
123
Normal Maximum I/O Response
123
Improving Response Time
124
CPU Scan Time Considerations
125
Initialization Process
126
Reading Inputs
126
Reading Inputs from Specialty I/O
127
Service Peripherals
127
CPU Bus Communication
128
Update Clock/Calendar, Special Relays, Special Registers
128
Writing Outputs
128
Writing Outputs to Specialty I/O
129
Diagnostics
129
Application Program Execution
130
PLC Numbering Systems
131
PLC Resources
131
V-Memory
132
Binary-Coded Decimal Numbers
132
Hexadecimal Numbers
132
Memory Map
133
Octal Numbering System
133
Discrete and Word Locations
133
V-Memory Locations for Discrete Memory Areas
133
Input Points (X Data Type)
134
Output Points (y Data Type)
134
Control Relays (C Data Type)
134
Timers and Timer Status Bits (T Data Type)
134
Timer Current Values (V Data Type)
135
Counters and Counter Status Bits (CT Data Type)
135
Counter Current Values (V Data Type)
135
Word Memory (V Data Type)
135
Stages (S Data Type)
136
Special Relays (SP Data Type)
136
Remote I/O Points (GX Data Type)
136
DL230 System V-Memory
137
DL240 System V-Memory
139
DL250-1 System V-Memory (DL250 Also)
142
DL260 System V-Memory
145
DL205 Aliases
148
DL230 Memory Map
149
DL240 Memory Map
150
DL250-1 Memory Map (DL250 Also)
151
DL260 Memory Map
152
Input/Y Output Bit Map
153
Control Relay Bit Map
155
Stage Control/Status Bit Map
159
Timer and Counter Status Bit Maps
161
Remote I/O Bit Map
162
Chapter 4: System Design and Configuration
168
DL205 System Design Strategies
168
I/O System Configurations
168
Networking Configurations
168
Module Placement
169
Slot Numbering
169
Module Placement Restrictions
169
Automatic I/O Configuration
170
Manual I/O Configuration
170
Removing a Manual Configuration
171
Power-On I/O Configuration Check
171
I/O Points Required for each Module
172
Calculating the Power Budget
173
Managing Your Power Resource
173
CPU Power Specifications
173
Module Power Requirements
173
Power Budget Calculation Example
175
Power Budget Calculation Worksheet
176
Local Expansion I/O
177
D2-CM Local Expansion Module
177
D2-EM Local Expansion Module
178
D2-EXCBL-1 Local Expansion Cable
178
DL260 Local Expansion System
179
DL250-1 Local Expansion System
180
Expansion Base Output Hold Option
181
Enabling I/O Configuration Check Using Directsoft
182
Expanding DL205 I/O
183
I/O Expansion Overview
183
Ethernet Remote Master, H2-ERM(100)(-F)
183
Ethernet Remote Master Hardware Configuration
184
Installing the ERM Module
185
10Basefl Network Cabling
191
Maximum Cable Length
191
Add a Serial Remote I/O Master/Slave Module
192
Configuring the Cpu's Remote I/O Channel
193
Configuring the Remote I/O Table
195
Remote I/O Setup Program
196
Remote I/O Test Program
197
Network Connections to Modbus and Directnet
198
Configuring Port 2 for Directnet
198
Configuring Port 2 for Modbus RTU
198
Modbus Port Configuration
199
Directnet Port Configuration
200
Network Slave Operation
201
Modbus Function Codes Supported
201
Determining the Modbus Address
201
If Your Host Software Requires the Data Type and Address
201
If Your Modbus Host Software Requires an Address ONLY
204
Example 1: V2100 584/984 Mode
206
Example 2: Y20 584/984 Mode
206
Example 3: T10 Current Value 484 Mode
206
Example 4: C54 584/984 Mode
206
Determining the Directnet Address
206
Network Master Operation
207
Communications from a Ladder Program
210
Multiple Read and Write Interlocks
210
Network Modbus RTU Master Operation (DL260 Only)
211
Modbus Function Codes Supported
211
Modbus Port Configuration
212
Network (Modbus Only)
213
RS-232 Network
213
Modbus Read from Network (MRX)
214
MRX Slave Memory Address
215
MRX Master Memory Addresses
215
MRX Number of Elements
215
MRX Exception Response Buffer
215
Modbus Write to Network (MWX)
216
MWX Slave Memory Address
217
MWX Master Memory Addresses
217
MWX Number of Elements
217
MWX Exception Response Buffer
217
MRX/MWX Example in Directsoft
218
Multiple Read and Write Interlocks
218
Non-Sequence Protocol (ASCII In/Out and PRINT)
220
Configure the DL260 Port 2 for Non-Sequence
220
RS-485 Network
221
Configure the DL250-1 Port 2 for Non-Sequence
222
RS-422 Network
223
Chapter 5 : RLL and Intelligent Box (IBOX) Instructions
226
Introduction
226
Using Boolean Instructions
229
END Statement
229
Simple Rungs
229
Normally Closed Contact
230
Joining Series Branches in Parallel
231
Boolean Instructions
234
Comparative Boolean
251
Immediate Instructions
257
Timer, Counter and Shift Register Instructions
265
Using Timers
265
Accumulating Timer (TMRA)
268
Accumulating Timer Example Using Discrete Status Bits
269
Accumulator Timer Example Using Comparative Contacts
269
Stage Counter Example Using Discrete Status Bits
273
Stage Counter Example Using Comparative Contacts
273
Up/Down Counter Example Using Discrete Status Bits
275
Up/Down Counter Example Using Comparative Contacts
275
Logical Instructions (Accumulator)
295
Math Instructions
312
Transcendental Functions (DL260 Only)
345
Bit Operation Instructions
347
Number Conversion Instructions (Accumulator)
354
Clock/Calendar Instructions
399
CPU Control Instructions
401
Program Control Instructions
403
Interrupt Instructions
411
Intelligent I/O Instructions
415
Network Instructions
417
Message Instructions
421
Modbus RTU Instructions (DL260)
429
Modbus Read from Network (MRX)
429
Modbus Write to Network (MWX)
432
ASCII Instructions (DL260)
435
Intelligent Box (Ibox) Instructions (DL250-1/DL260 Only)
454
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AutomationDirect DL205 Specifications
General
Brand
AutomationDirect
Model
DL205
Category
Controller
Language
English
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