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Rexroth IndraDrive CsDrive System with HCS01
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Bosch Rexroth IndraDrive CsDrive System with HCS01 - Page 291
344 pages
Manual
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To open the snap-on ferrite, use the proper tool:
Fig. 8-41:
Opening the snap-on ferrite
DOK-INDRV*-HCS01******-PR05-EN-P
Bosch Rexroth AG
289/
341
Rexroth IndraDrive CsDrive Systems with HCS01
Cables, accessories, additional components
290
292
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 System Presentation
11
Rexroth Indradrive Cs Range
11
Overview - Rexroth Indradrive Cs
11
Target Applications
12
Features
13
Functional Features
13
Performance Features
15
Combination of HCS01 and MSM/MSK
16
Interfaces
16
Supported Encoder Systems
17
System Configuration
18
System Structure
18
System Components
19
HCS01 Drive Controllers
19
Type Code
19
Tions
20
Tions
21
HAP01 Control Panel
22
Firmware
23
About this Documentation
24
Purpose
24
Editions
24
Tions
25
Tions
26
Documentations
27
Cables
27
Drive Systems, System Components
27
Motors
27
Firmware
28
Your Feedback
29
2 Important Directions for Use
31
Appropriate Use
31
Introduction
31
Areas of Use and Application
31
Inappropriate Use
32
3 Safety Instructions for Electric Drives and Controls
33
Definitions of Terms
33
General Information
34
Using the Safety Instructions and Passing Them on to Others
34
Requirements for Safe Use
34
Hazards by Improper Use
35
Instructions with Regard to Specific Dangers
36
Protection against Contact with Electrical Parts and Housings
36
Protective Extra-Low Voltage as Protection against Electric Shock
37
Protection against Dangerous Movements
38
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
39
Protection against Contact with Hot Parts
39
Protection During Handling and Mounting
40
Battery Safety
40
Protection against Pressurized Systems
41
Explanation of Signal Words and the Safety Alert Symbol
42
4 Combining the Individual Components
43
Documentations
43
Brief Description of Individual Components
43
HCS01 - Brief Description and Design
43
Configuring the Drive System
43
Converter
43
Functional Equipment
45
Firmware
46
Firmware and Device Types
46
Firmware Types
46
Tions
47
Firmware Variants
48
Mpx-Xxvrs
48
Motors
49
Indradyn
49
Third-Party Motors
50
General Information on Third-Party Motors
50
Requirements on Third-Party Motors
51
Tions
53
Notes on Selection and Commissioning
54
Requirements on the Encoder of the Third-Party Motor
54
Cables
55
Motor Power Cables
55
Allowed Cable Lengths
55
Selection
55
Encoder Cables
56
MSK Motors
56
MSM Motors
56
Installation Conditions
56
Ambient and Operating Conditions
56
Tions
57
Control Cabinet Design and Cooling
58
UL Ratings
60
Compatibility with Foreign Matters
61
Mechanical Project Planning
61
Drive Controller
61
Dimensional Drawings
61
Dimensions, Mass, Insulation, Sound Pressure Level
65
Temperatures, Cooling, Power Dissipation, Distances
66
Mounting Positions of Components
69
Electrical Project Planning
70
Overall Connection Diagram
70
Project Planning of Control Voltage
71
Control Voltage for Drive Systems
71
Sizing the Control Voltage Supply
71
Determining the Power Requirements
71
Installing the 24V Supply
75
Requirements on the 24V Power Supply Unit
75
Mains Connection
77
Residual-Current-Operated Circuit Breakers (RCD, RCCB) as Additional Fusing
77
General Information
77
Cause of Leakage Currents
78
Possibilities of Use
78
Using Residual-Current-Operated Circuit Breakers at HCS Drive Controllers
79
Mains Types
80
TN-S Mains Type
80
IT Mains Type
81
TN-C Mains Type
81
TT System
82
Mains with Grounded Outer Conductor (Corner-Grounded Delta Mains)
83
Mains Connection Type
83
Tions
84
Tions
86
Mains Connected Load and Mains Current
87
Calculating the Mains-Side Phase Current
87
Technical Data of the Components
87
Tions
88
Dimensioning the Line Cross Sections and Fuses
89
Tions
90
Tions
91
Tions
92
Tions
95
Dimensioning and Selecting the Mains Transformer
97
Dimensioning the Mains Filter
97
Tions
98
Selecting the Mains Filter
100
Tions
101
Tions
102
Determining the Mains Choke
104
Dimensioning the Mains Contactor
104
Combining Transformer, Mains Filter and Mains Choke
105
Control Circuit for the Mains Connection
106
DC Bus Coupling
107
Requirements for DC Bus Coupling
107
Central Supply and DC Bus Coupling
107
Group Supply and DC Bus Coupling
108
Implementing the DC Bus Coupling
110
DC Bus Capacitor Unit
113
Module Bus and Parameterization
114
Bb Relay Contact
114
Acceptance Tests and Approvals
116
Tions
117
Tions
118
5 Condition as Supplied, Identification, Transport and Storage
119
Condition as Supplied
119
Factory Testing
119
Voltage Testing and Insulation Resistance Testing
119
Customer Testing
119
Identification
120
Scope of Supply
121
Transporting the Components
122
Mounting and Installation
123
Electrical Connection
125
Connection Points
126
On-Board Connection Points
129
Tions
130
X3, Mains Connection
131
X3, Mains Connection HCS01.1E-W0003...W0013-X-02, -W0005-X-03, -W0008-X-03
132
X3, Mains Connection HCS01.1E-W0054-X-03
133
X4, Motor Encoder Connection
134
X5, Motor Connection
136
X5, Motor Connection HCS01.1E-W0003...W0013-X-02, -W0005-X-03, -W0008-X-03
137
X5, Motor Connection HCS01.1E-W0018-X-02, -W0018-X-03, -W0028-X-03
138
X5, Motor Connection HCS01.1E-W0054-X-03
139
X6, Motor Temperature Monitoring and Motor Holding Brake
140
Tions
141
X9, Integrated/External Braking Resistor
143
X13, 24V Supply (Control Voltage)
145
X24 P2, X25 P1, Communication
146
X26, Engineering Interface
148
X31, Digital Inputs, Digital Output
149
X32, Analog Input
150
X47, Bb Relay Contact, Module Bus
151
Tions
152
X77, L+ L-, DC Bus Connection
153
Tions
155
Tions
156
Shield Connection
157
Analog Inputs/Outputs: Shield Connection
159
Ground Connection
160
Optional Connection Points
161
X22 P2, X23 P1, Multi-Ethernet (et Option)
163
X30, Profibus Pb
164
X37, Digital Inputs/Outputs (da Option)
167
X38, Analog Inputs/Outputs (da Option)
168
X41, Safe Motion Safety Technology
169
X42, X43, Safe Motion Safety Technology (Communication)
170
X49, Optional Safety Technology L3 or L4
171
X61, Canopen (CN Option)
172
EMC Measures for Design and Installation
173
EMC-Optimal Installation in System and Control Cabinet
174
Control Cabinet Design According to Interference Areas - Exemplary Arrangements
175
Design and Installation in Area a - Control Cabinet Area Free from Interference
177
Tions
178
Design and Installation in Area B - Control Cabinet Area Prone to Interference
179
Ground Connections
180
Installing Signal Lines and Signal Cables
181
General Interference Suppression Measures for Relays, Contactors, Switches, Chokes and in Ductive Loads
182
Indradyn S MSK/QSK Motors S1/M1, S2/M2, S3/M3, S5/M5 (12 V Supply Voltage)
185
HIPERFACE® (12 V Supply Voltage)
186
Endat 2.1 According to Heidenhain Standard (5 V Supply Voltage)
187
TTL (5 V Supply Voltage)
190
TTL (12 V Supply Voltage)
191
SSI (5 V Supply Voltage)
192
SSI (12 V Supply Voltage)
193
Combined Encoder for SSI (5 V Supply Voltage)
194
Resolver Without Encoder Data Memory
195
Hall Sensor Box SHL02.1 (12 V Supply Voltage)
196
Power Supply
197
Encoder Cable Length
199
Tions
200
Technical Data of EC Encoder Evaluation
201
Signal Assignment to the Actual Position Value
203
EM - Encoder Emulation
205
Electrical Data
206
Absolute Encoder Emulation (SSI Format)
207
Pulse Diagram
208
ET - Multi-Ethernet
209
Port LED
210
Profinet Io
211
Diagnostic LED
212
Ethercat
213
Sercos III
214
Profinet Io
215
Pb - Profibus
216
CN - Canopen
217
Sx - Safe Motion, Safe Motion Bus
218
Tions
219
Digital Inputs/Outputs
220
Digital Inputs Type B (Probe)
221
Digital Inputs (Safety Technology L Options)
222
Digital Inputs (Safety Technology S Options)
223
Digital Outputs
224
Digital Outputs (Safety Technology L Options)
225
Digital Outputs (Safety Technology S Options)
226
Analog Voltage Input
228
Analog Current Input
229
Analog Output
230
Relay Contacts
231
Control Panel
232
ADVANCED Control Panel HAP01.1A
233
Power Section
234
Mains Voltage
235
DC Bus
242
Integrated Braking Resistor
244
Inverter
245
Cables, Accessories, Additional Components
251
Additional Components
252
Accessories
253
Product Insert
254
Module Bus Cable Shield Connection
258
DC Bus Connector (RLS0778/K06)
260
Battery Box SUP-E01-MSM-BATTERYBOX
261
Battery and Refresh Resistor (SUP-E03-DKC*CS-BATTRY)
263
SUP-E02-MSM-BATTERYBOX Battery Box
268
Encoder Cable for MSM Motors with Absolute Value Encoder M0 (RKG0041)
270
Properties
271
Project Planning
272
Installation
273
Replacement of Devices
275
D-Sub Connector for Encoder Cable and Battery Connection (RGS0001/K01)
276
Encoder Cable for MSM Motors with Absolute Value Encoder M5 (RKG0065)
280
RKB0011, Multi-Ethernet Cable
281
RKB0013, Multi-Ethernet Cable
282
Hall Sensor Adapter Box (SHL03.1-NNN-S-NNN)
283
Snap-On Ferrite (HAS05.1-015)
289
Additional Components
292
Selected Transformers
293
Mains Filters NFD / NFE
294
Mechanical Data NFE / NFD
295
Nfd03.1
296
Electrical Data NFE / NFD
297
Tions
298
Mains Chokes
299
8 Cables, Accessories, Additional Components
253
Type Plate
300
HNL01.1E - Mains Chokes, Feeding
301
External Braking Resistors HLR
303
HLR01.2N-01K0-N28R0, ...-N68R0 Dimensions
305
HLR01.2N-0K06-N100R, ...-N180R Dimensions
307
Assignment HLR01.2 to HCS01
308
DC Bus Capacitor Units HLC
311
Connection
312
Operation
313
Environmental Protection and Disposal
315
Service and Support
317
10 Service and Support
319
Appendix
319
Tions
320
Tions
321
Tions
323
Tions
325
Determining the Leakage Capacitance
327
Leakage Capacitances
328
Leakage Capacitance of Power Cables
330
Index
333
Tions
334
Tem Components
335
Tions
336
Tions
337
Tions
338
Tions
339
Tions
340
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