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TPS 270i C
Fronius TPS 270i C User Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will find the addresses
of all Fronius Sales & Service Partners and locations
151
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
7
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Residual Current Protective Device
9
Protecting Yourself and Others
9
Noise Emission Values
9
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
Warning Notices on the Device
22
Description of Warning Notices on the Device
24
Welding Packages, Welding Characteristics and Welding Processes
26
General
26
Welding Characteristics
26
Summary of MIG/MAG Pulse Synergic Welding
28
Summary of MIG/MAG Standard Synergic Welding
29
Summary of the PMC Process
29
Summary of the LSC Process
29
Summary of Synchropulse Welding
29
Summary of the CMT Process
30
System Components
31
General
31
Overview
31
Options
31
Controls, Connections and Mechanical Components
33
Control Panel
35
General
35
Safety
35
Displaying Plain Text for Parameters
40
F1/F2 Special Function Parameters, Favourites Button
41
F1 and F2 Special Function Parameters
41
The Favourites Button
42
Connections, Switches and Mechanical Components
45
Installation and Commissioning
47
Minimum Equipment Needed for Welding Task
49
General
49
MIG/MAG Gas-Cooled Welding
49
MIG/MAG Water-Cooled Welding
49
Manual CMT Welding
49
TIG DC Welding
49
MMA Welding
49
Before Installation and Commissioning
50
Safety
50
Proper Use
50
Setup Regulations
50
Mains Connection
50
Generator-Powered Operation
51
Information on System Components
51
Connecting the Mains Cable
52
General
52
Stipulated Mains Cables
52
Connecting the Mains Cable - General
52
Start-Up
55
Safety
55
General
55
Connecting the Gas Cylinder
55
Establishing a Ground Earth Connection
56
Connecting the Welding Torch
56
Inserting/Replacing Feed Rollers
57
Inserting the Wirespool
58
Inserting the Basket-Type Spool
59
Feeding in the Wire Electrode
60
Setting the Contact Pressure
61
Adjusting the Brake
62
Design of the Brake
62
Performing R/L Alignment
63
Welding
65
MIG/MAG Modes
67
General
67
Symbols and Their Explanations
67
2-Step Mode
68
Special 4-Step Mode
68
Special 2-Step Mode
68
MIG/MAG and CMT Welding
69
Safety
69
MIG/MAG and CMT Welding - Overview
69
Switching on the Power Source
69
Setting the Welding Process and Operating Mode
69
Retrieving the Currently Set Filler Metal
70
Selecting the Filler Metal
70
Setting the Welding Parameters
72
Setting the Shielding Gas Flow Rate
73
MIG/MAG or CMT Welding
73
MIG/MAG and CMT Welding Parameters
74
Welding Parameters for MIG/MAG Pulse Synergic Welding, for CMT Welding and PMC Welding
74
Welding Parameters for MIG/MAG Standard Synergic Welding and LSC Welding
75
Welding Parameters for MIG/MAG Standard Manual Welding
77
Explanation of Footnotes
78
Easyjob Mode
79
General
79
Spot Welding
81
TIG Welding
83
Safety
83
Preparations
83
Igniting the Arc
85
Finishing Welding
85
MMA Welding
86
Safety
86
Preparations
86
Welding Parameters for Manual Metal Arc Welding
88
Setup Settings
89
Setup Menu - Overview
91
Entering/Exiting the Setup Menu
91
Setup Menu - Overview
92
Process Parameters
93
Process Parameters for Start of Welding/End of Welding
93
Process Parameters for Gas-Setup
95
Process Parameters for Process Control
95
Penetration Stabilizer
95
Arc Length Stabilizer
97
Combination of Penetration Stabilizer and Arc Length Stabilizer
99
Process Parameters for Spot Welding
100
Process Parameters for Monitoring and Components
100
Process Parameters for Electrode Setup
101
Process Parameters for TIG Setup
103
Process Parameters for Synchropulse
105
Process Parameters for Process MIX
107
R/L Alignment
109
Settings
111
General Remarks
111
Overview
111
Setting the Units
111
Setting the Standards
112
Setting the Display Brightness
112
Displaying Replaced Characteristics
112
Setting F1 and F2 Special Function Parameters Via the Setup Menu
112
Setting the Favourites Button Via the Setup Menu
113
Retrieving System Data
113
Setting the Interior Lighting
114
Restoring the Factory Settings
115
Resetting the Password for the Power Source Website
115
Retrieving Device Information
115
Setting the Special Display for Jobmaster
115
Setting the Mode for Spot Welding
116
Setting the Language
117
Keylock
118
Smartmanager - the Power Source Website
119
Smartmanager - the Power Source Website
121
General Remarks
121
Calling up the Power Source Website
121
Changing Password / Logging off
121
Settings
122
Language Selection
122
Fronius
122
Overview
123
Expand All Groups / Reduce All Groups
123
Save as XML-File
123
Update
124
Searching for an Update File (Performing the Update)
124
Fronius Weldconnect
125
Screenshot
126
Backup & Restore
127
General Remarks
127
Automatic Backup
128
Function Packages
129
Welding Packages
129
Special Characteristics
129
Options
129
Installing a Function Package
129
Synergic Lines Overview
130
Characteristics Overview
130
Show /Hide Filter
130
Troubleshooting and Maintenance
131
The Error Menu
133
Troubleshooting
134
General
134
Safety
134
Power Source - Troubleshooting
134
Care, Maintenance and Disposal
138
General
138
Safety
138
At Every Start-Up
138
If Necessary
138
Every 2 Months
138
Every 6 Months
138
Updating Firmware
138
Disposal
139
Technical Data
141
Technical Data
143
Explanation of the Term "Duty Cycle
143
Special Voltages
143
TPS 270I C
144
TPS 270I C /Nc
145
TPS 270I C /MV/Nc
146
TPS 270I C /S/Nc
148
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Fronius TPS 270i C Specifications
General
Brand
Fronius
Model
TPS 270i C
Category
Welding System
Language
English
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