CYLINDER BLOCK ASSEMBLY 16
To fit a service liner
A service liner is a transition fit of +/- 0,03 mm
(+/- 0.001 in) in the parent bore. A special tool will
not be necessary to fit some liners, but where a
liner is a tight fit, tool PD.150B can be used.
Caution: Do not hit a liner with a hammer.
1 Clean thoroughly the parent bore. Clean the top
50 mm (2.0 in) and the recess for the liner flange
with Loctite Safety Solvent or a similar product; use
it in accordance with the manufacturer's
instructions.
2 Clean thoroughly the outer surface of the liner
with Loctite Safety Solvent.
3 Lubricate lightly the parent bore with clean
engine lubricating oil, except for the top 50 mm
(2.0 in).
4 Engage the cylinder liner (A5) into the parent
bore; ensure that the liner is vertical. Put the
adaptor PD.150B-17/2 (A4) onto the top of the liner
with the shoulder of the adaptor on the liner flange.
Put the bearing (A3) into position in the recess in
the top of the adaptor with the flat face of the
bearing to the bottom of the recess.
5 Fit the threaded rod (A1) through the bearing, the
adaptor and the liner until the handle is against the
recess in the bearing. In this position adjust the
threaded rod until the end is below the bottom face
of the cylinder block.
6 Fit the adaptor PD.150B/6 (A6) onto the threaded
rod; ensure that the flat face of the adaptor is
against the bottom face of the cylinder block. Fit the
washer and the nut; ensure that the threaded rod is
in the centre of the liner and tighten the nut onto
the adaptor.
a
a
1
2
3
4
a
a
a
5
a
a
6
PA213
Perkins Phaser/1000 Series, April 1995 16A.09