CYLINDER HEAD ASSEMBLY 12
17 Fit the exhaust manifold. The manifold joints are
fitted without jointing compound.
18 For engines fitted with turbochargers: Fit the
turbocharger, operation 18A-01.
19 For four cylinder engines: Fit the induction
manifold. Ensure that the manifold joints for the
front and rear positions are fitted with the notch at
the top left when the manifold is fitted to the
cylinder head (A). The manifold joint for the centre
position can be fitted either way. Fit the joints
without jointing compound.
For six cylinder engines: Fit the induction manifold.
Ensure that the joints are fitted with the notch at the
top and the straight edge towards the centre (B). Fit
the joints without jointing compound. Some of the
latest six cylinder engines are fitted with a one
piece induction manifold joint.
20 Fit the fuel pipe between the fuel filter and the
fuel lift pump.
21 Fit the fuel pipe between the fuel filter and the
fuelled starting aid in the induction manifold.
Connect the electrical connection to the cold start
device.
22 For engines fitted with boost control devices: Fit
the boost control pipe between the induction
manifold and the top of the fuel injection pump.
23 Fit the electrical connection to the coolant
temperature sender unit.
24 Connect the coolant outlet and the hoses for
the cab heater. Tighten the clips.
25 Fill the cooling system.
26 Connect the air filter/cleaner.
27 Connect the battery.
28Eliminate air from the fuel system, see section
20.
29 Start the engine and run it at low speed. Check
that oil flows from the holes in the rocker levers. If
the oil flow is correct, fit the rocker cover, operation
12A-01.
Note: It is not necessary to tighten the cylinder
head setscrews again with the engine hot or after a
limited period in service.
PA060
PA061
Perkins Phaser/1000 Series, April 1995 12A.15
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