IX.4
Rear Suspension Assembly . . . . . . . . . . . . . . . . . . 5.24, 5.25
Relays
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.25
S
See “FRONT GEARCASE - CENTRALIZED HILLIARD
(STANDARD on page 7.10.
. . . . . . . . . . . . . . . . . . . . . .7.17
Service Intervals, Speedometer
. . . . . . . . . . . . . . . . . . . .10.6
Shift Linkage Inspection
. . . . . . . . . . . . . . . . . . . . . . . . .2.15
Side Panel Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4
Solenoid, Differential
. . . . . . . . . . . . . . . . . . . . . . . . . .10.33
Spark Plug
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.18
Special Tool, Cam Gear Installation Kit
. . . . . . . . . . . . .3.37
Special Tools, Body & Steering
. . . . . . . . . . . . . . . . . . . .5.2
Special Tools, Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . .3.13
Special Tools, Final Drive
. . . . . . . . . . . . . . . . . . . . . . . . .7.2
Special Tools, Speed Sensor
. . . . . . . . . . . . . . . . . . . . .10.34
Specific Gravity Test, Conventional Battery
. . . . . . . .10.48
Specification, Balance Shaft Gear Bolt Torque
. . . . . . .3.48
Specification, Brake Disc Service Limit
. . . . . . . . . . . . .9.25
Specification, Brake Disc Thickness
. . . . . . . . . . . . . . . .9.25
Specification, Brake Pad Thickness
. . . . . . . . . . . . . . . .9.19
Specification, Cam Lobe Height
. . . . . . . . . . . . . . . . . . .3.42
Specification, Cam Thrust Plate Fastener Torque
. . . . . .3.46
Specification, Camshaft Gear Bolt Torque
. . . . . . . . . . .3.49
Specification, Coolant Sensor Resistance
. . . . . . . . . . .10.16
Specification, Cylinder Head Warp
. . . . . . . . . . . . . . . . .3.23
Specification, Cylinder Taper Limit
. . . . . . . . . . . . . . . .3.31
Specification, Cylinder Warp Limit
. . . . . . . . . . . . . . . .3.31
Specification, Differential Solenoid Resistance
10.33, 10.34
Specification, Differential Solenoid Torque
. . . 10.33, 10.34
Specification, Drill and Tap Sizes
. . . . . . . . . . . . . . . . . .1.11
Specification, Oil Pump Bolt Torque
. . . . . . . . . . . . . . .3.47
Specification, Oil Pump Rotor Clearance
. . . . . . . . . . . .3.40
Specification, PVT Center-to-Center Distance
. . . . . . . .6.13
Specification, PVT Component Torque Table
. . . . . . . . .6.2
Specification, PVT Drive Belt Width
. . . . . . . . . . . . . . .6.13
Specification, Speed Sensor Bolt Torque
. . . . . . . . . . .10.34
Specification, Standard Fastener Torques
. . . . . . . . . . . .1.10
Specification, Timing Gear Alignment
. . . . . . . . . . . . . .3.36
Specification, Transmission Silent Chain Length
. . . . . .8.35
Specification, Valve Seat Contact Width
. . . . . . . . . . . .3.27
Specification, Valve Spring Free Length
. . . . . . . . . . . .3.24
Specification, Valve Stem Diameter
. . . . . . . . . . . . . . . .3.25
Specification, Valve Stem Guide I.D.
. . . . . . . . . . . . . . .3.25
Specification, Wheel Toe-Out
. . . . . . . . . . . . . . . . . . . . .2.26
Specifications, Body and Steering Torque Values
. . . . . .5.2
Specifications, Brake Component Service Limits
. . . . . . .9.2
Specifications, Brake Component Torque Values
. . . . . .9.2
Specifications, Cam Shaft
. . . . . . . . . . . . . . . . . . . . . . . .3.43
Specifications, Cooling System
. . . . . . . . . . . . . . . . . . . .3.14
Specifications, Crankcase Fastener Torque
. . . . . . . . . . .3.44
Specifications, Engine Lubrication
. . . . . . . . . . . . . . . . .3.20
Specifications, Engine Oil Pressure
. . . . . . . . . . . . . . . .3.20
Specifications, Final Drive Torque Values
. . . . . . . . . . . .7.2
Specifications, Front Gearcase Lubrication Type/Capacity
7.2
Specifications, Oil Baffle Bolt Torque
. . . . . . . . . . . . . .3.43
Specifications, Oil Pick-up Bolt Torque
. . . . . . . . . . . . 3.43
Specifications, Sportsman 800 EFI
. . . . . . . . . . . . . . . . . 1.4
Specifications, Sportsman Touring
. . . . . . . . . . . . . . . . . 1.8
Specifications, Sportsman X2
. . . . . . . . . . . . . . . . . . . . . 1.6
Speed Sensor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.34
Speedometer Installation
. . . . . . . . . . . . . . . . . . . . . . . . 10.9
Speedometer Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
Speedometer Sensor, Replacement
. . . . . . . . . . . . . . . 10.34
Speedometer Troubleshooting Tests
. . . . . . . . . . . . . . 10.10
Speedometer, Funtions Overview
. . . . . . . . . . . . . . . . . 10.3
Starter Armature Testing
. . . . . . . . . . . . . . . . . . . . . . . 10.40
Starter Assembly Exploded View
. . . . . . . . . . . . . . . . 10.43
Starter Brush Inspection / Replacement
. . . . . . . . . . . . 10.39
Starter Drive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.42
Starter Drive Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 3.33
Starter Interlock
. . . . . . . . . . . . . . . . . . . . . . . . .10.36, 10.37
Starter Motor, Removal
. . . . . . . . . . . . . . . . . . . . . . . . 10.38
Starter Reassembly / Installation
. . . . . . . . . . . . . . . . . 10.41
Starter System Flow Chart
. . . . . . . . . . . . . . . . . . . . . . 10.44
Starter System, Troubleshooting
. . . . . . . . . . . . . . . . . 10.38
Stator, Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.34
Steering
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.25
Steering A-Arm Exploded View
. . . . . . . . . . . . . . . . . . 5.19
Steering Lock, Exploded View
. . . . . . . . . . . . . . . . . . . 11.4
Steering Post Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . 5.22
Steering Post Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 5.22
Steering Torque Values
. . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Storage Compartments, Front & Rear
. . . . . . . . . . . . . . 2.31
Strut Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23
Strut Cartridge Replacement, Front
. . . . . . . . . . . . . . . . 5.22
Suspension Adjustment
. . . . . . . . . . . . . . . . . . . . . . . . . 2.29
Suspension, Front
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.29
Suspension, Rear
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.29
T
Temperature / Barometric Air Pressure Sensor (T-Bap) 4.15
Throttle Cable
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16
Throttle Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16
Throttle Position Sensor
. . . . . . . . . . . . . . . . . . . . . . . . . 4.15
Throttle Position Sensor Initialization
. . . . . . . . . . . . . . 4.16
Throttle Position Sensor Replacement
. . . . . . . . . . . . . . 4.15
Tie Rod / Steering Inspection
. . . . . . . . . . . . . . . . . . . . . 2.25
Timing Gear Mark Alignment
. . . . . . . . . . . . . . . . . . . . 3.36
Tire Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.31
Torque Specs - Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . 3.10
Transmission
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.19
Transmission Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . 8.12
Transmission Disassembly
. . . . . . . . . . . . . . . . . . . . . . . . 8.7
Transmission Exploded View
. . . . . . . . . . . . . . . . . . . . . 8.4
Transmission Gear Selector Removal
. . . . . . . . . . . . . . . 8.6
Transmission Installation
. . . . . . . . . . . . . . . . . . . . . . . . 8.17
Transmission Mounts, Exploded View
. . . . . . . . . . . . . 8.22
Transmission Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6
Transmission Troubleshooting
. . . . . . . . . . . . . . . . . . . . 8.18
Transmission, Disassembly
. . . . . . . . . . . . . . . . . . . . . . 8.27
Transmission, Exploded View
. . . . . . . . . . . . . . . . . . . . 8.20
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