3
3.25
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
9. Remove lower mounting bolt
from the left rear
shock and discard the nut. Install a new nut upon
assembly.
10. Remove the outer clutch cover screws
and
remove the cover from the vehicle.
11. Remove drive belt, drive clutch, driven clutch, inner
clutch cover and clutch outlet duct (see Chapter 5 –
PVT Disassembly, page 5.11).
CAUTION
Correct Drive Clutch Puller P/N 2872085
NOTE: Be sure to use the correct Drive Clutch
Puller (PN 2872085) to prevent damage to
crankshaft.
12. Disconnect the TMAP sensor
, fuel injector
harness leads
, CPS
, ECT sensor
, and
ignition coil harness lead. Remove wire ties retaining
harness to the fuel rail and rear cross member.
13. Disconnect the stator harness.
14. Remove (+) positive cable from the starter motor.
15. Remove (-) negative cable from the starter mounting
bolt.
16. Disconnect fuel lines and remove throttle body
assembly (See Chapter 4 – Fuel Line Removal /
Installation, page 4.10 Fuel Line Removal /
Installation, page 4.10 Throttle Body Removal, page
4.34). Make note of line routing for installation.
17. Remove spark plug wires from the engine.
NOTE: The spark plug wires are marked with
MAG and PTO. Note during installation
procedure.
18. Remove the breather hose
from the crankcase.
ENGINE / COOLING SYSTEM